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Ravenheat CSI 85 User Manual

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ELECTRONIC IGNITION - AUTOMATIC MODULATING BOILER
CONDENSING FANNED COMBI
CSI 85 - CSI 85T
WITHOUT TIMER
NATURAL GAS (G 20) (I
2H
) G.C. N
0
47 581 19
LPG (G 30 - G 31) (I
3+
) G.C. N
0
47 581 23
British Gas
Tested, certified and
service listed
Listed by The United Kingdom Water
Fitting Byelaws Scheme
WITH TIMER
NATURAL GAS (G 20) (I
2H
) G.C. N
0
47 581 20
LPG (G 30 - G 31) (I
3+
) G.C. N
0
47 581 24
INSTALLATION AND SERVICING INSTRUCTIONS
TO BE LEFT WITH USER
Technical and illustrative data are not binding and can be modified without prior notice.
The descriptions and illustrations in the present booklet are for guideline purposes only.
RAVENHEAT MANUFACTURING LTD., CHARTISTS WAY, MORLEY, LEEDS, LS27 9ET. -TELEPHONE (0113) 252 7007
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Ravenheat CSI 85 Specifications

General IconGeneral
Fuel TypeNatural Gas
MountingWall Mounted
Efficiency RatingA
ERP RatingA
Water Pressure3 bar
TypeCombination Boiler

Summary

CONDENSING SYSTEM INNOVATION AUTOMATIC MODULATING BOILER FOR CENTRAL HEATING AND DOMESTIC HOT WATER

POSITION

Details the appliance's versatile fitting and room-sealed design for maximum safety and efficiency.

BASIC COMPONENTS

Lists major components of the boiler, including gas valve, pump, burner, and heat exchangers.

COSHH CONTROL OF SUBSTANCES HARMFUL TO HEALTH

Provides important information and warnings regarding handling materials potentially injurious to health and safety.

GENERAL LAYOUT

OPERATING SCHEME

Illustrates the operational flow and component interactions of the boiler's system.

SECTION 1 INTRODUCTION

1.1 Boiler Purpose and Configuration

Describes the boiler's purpose as a combined unit for central and domestic hot water, highlighting its automatic priority valve.

1.2 Component and Operation Diagrams

Refers to figures illustrating component layout and operating principles of the appliance.

SECTION 2 DESCRIPTION OF CONTROL SYSTEM AND SEQUENCE OF OPERATION

2.2 Domestic hot water mode

Details the sequence of operation when domestic hot water is drawn, including pump, fan, and burner activation.

2.2.6 Central heating mode

Explains central heating mode, burner modulation, air supply, temperature control, and safety features.

2.3 GENERAL FUNCTION

Outlines general functions like air supply, automatic temperature control, and system demand response.

SAFETY DEVICE

3.1.2 Overheat Cut-off Thermostat

Details the overheat cut-off thermostat that turns off the burner to prevent overheating.

3.2.1 System Pressure Safety

Mentions the safety valve and low water pressure switch settings for system safety.

SECTION 3 TECHNICAL DATA

SECTION 4 GENERAL REQUIREMENTS

4.0 SAFETY

Covers legal requirements for installation and servicing by CORGI registered installers and adherence to regulations.

4.1 GENERAL INFORMATION

Provides general guidance on installation, tools, and seeking advice from Ravenheat Technical Services.

4.2 LOCATION OF BOILER

Specifies requirements for siting the boiler, including space for servicing, ventilation, and clearances.

4.3 CLEARANCES AROUND THE APPLIANCE

Details the minimum free spaces required for installation, inspection, and servicing around the boiler.

4.5 GAS SUPPLY

Details gas supply installation requirements, including meter checks and pipe fitting.

4.6 FLUE SYSTEM

Provides guidance on flue terminal location, clearances, and installation compliance with BS 5440.

SECTION 5 INSTALLATION

5.1 WARNING

General warning about appliance installation, emphasizing vertical positioning and flue slope.

5.2 DELIVERY

Details the contents of the two cartons the appliance arrives in, including the boiler and accessories.

5.3 UNPACKING

Provides step-by-step instructions for unpacking the boiler and its components from the cartons.

5.4 POSITIONING OF THE BOILER

Details the steps to remove and position the boiler's front panel, grating, and casing sides.

5.5 REAR FLUE OUTLET INSTALLATION

Guides on installing the appliance for rear flue outlet, including template use and flue duct cutting.

5.7 SIDE FLUE OUTLET INSTALLATION

Guides on installing the appliance for side flue outlet, including template use and flue duct hole drilling.

5.7.12 VERTICAL FLUE INSTRUCTIONS ONLY

Details installation for vertical flues, including length limitations, terminal clearances, and kit components.

5.9 GAS CONNECTION

Guides on connecting the gas supply, ensuring minimum pressure and using the gas service cock.

5.10 CENTRAL HEATING CONNECTION

Details connections for central heating flow and return pipes, emphasizing system flushing.

5.11 DOMESTIC HOT WATER

Covers DHW requirements, pressure limits, flow rate adjustments, and safety valve discharge.

5.13 ELECTRICAL CONNECTIONS

Outlines electrical connection requirements, emphasizing safety regulations and competent person installation.

SECTION 6 COMMISSIONING

6.2 GAS SUPPLY INSTALLATION

Instructs to inspect the gas installation for soundness and purging as per BS 6891.

6.4 INITIAL FILLING OF THE SYSTEM

Guides on filling the central heating system, releasing air, and setting the design pressure.

6.7 LIGHTING THE BOILER

Provides instructions for lighting the boiler, ensuring valves are open and controls call for heat.

INSTRUMENT PANEL

GAS VALVE

Illustrates the gas valve components and provides key details for identification.

Gas Pressure Checks and Adjustment

6.10 CHECK THE GAS PRESSURE AT THE BURNER

Details checking gas mains pressure and ensuring it meets specified mbar values for different gas types.

6.12 SETTING CENTRAL HEATING GAS PRESSURE

Guides on setting central heating gas pressure for optimal burner capacity adjustment.

System Testing and Regulation

6.13 CHECKING THE FLUE SYSTEM

Instructs visual checks for flue system soundness, secure connections, and tightness.

6.14 CHECKING THE HEATING THERMOSTAT

Details how to check the heating thermostat by ensuring the main burner modulates correctly.

6.15 TESTING AND REGULATING THE DOMESTIC HOT WATER SYSTEM FLOW

Guides on testing DHW flow rate, temperature adjustment, and burner stop conditions.

EXPLODED PARTS DIAGRAM

SECTION 7 SERVICING INSTRUCTIONS

7.1 SERVICING

Emphasizes the necessity of regular servicing and cleaning for continued efficient appliance operation.

7.2 TO INSPECT AND CLEAN THE APPLIANCE

Provides steps for inspecting and cleaning the appliance, including protecting the control panel and checking heat exchanger.

7.6.5 TO REMOVE/REPLACE CONDENSING HEAT EXCHANGER

Details removing the condensing heat exchanger by draining, disconnecting pipes, and unscrewing.

7.14 TO REMOVE/REPLACE THE MAIN INJECTORS

Guides on removing main injectors by removing panels, pilot burner assembly, union, and manifold screws.

7.16 TO REMOVE/REPLACE THE GAS VALVE

Guides on removing the gas valve by detaching wires, removing grating, unscrewing connections, and pulling it out.

7.28 TO REMOVE/REPLACE THE CENTRAL HEATING EXPANSION VESSEL

Guides on replacing the central heating expansion vessel by removing panels, casing, and pipework.

7.33 TO REMOVE / REPLACE D.H.W. HEAT EXCHANGER

Details removing the DHW heat exchanger by removing panels, closing valves, draining, and unscrewing nuts.

Section 8 FAULT FINDING CENTRAL HEATING

Central Heating Fault Finding Procedure

Outlines a step-by-step diagnostic process for central heating faults, starting with basic checks.

FAULT FINDING DOMESTIC HOT WATER

Domestic Hot Water Fault Finding

Provides a diagnostic flowchart for domestic hot water faults, starting with flow rate and pressure checks.

Boiler Not Operational on Timer

Guides on troubleshooting boiler non-operation issues related to the integral timer settings.

SECTION 9 ELECTRICAL SYSTEM DIAGRAM

Wiring Colour Code

Lists the colour codes used for electrical wiring, mapping colours to wire types and functions.

FUNCTIONAL FLOW DIAGRAM General Layout

FUNCTIONAL FLOW DIAGRAM In D.H.W. mode

FUNCTIONAL FLOW DIAGRAM In central heating mode

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