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Raypak 399B-2339B User Manual

Raypak 399B-2339B
52 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 1000.60A Effective: 01-06-09 Replaces: 09-28-07 P/N 241330 Rev. 2
WARNING: If these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or death
.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for
future reference.
Models 399B–2339B
Types H & WH
L
W
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Raypak 399B-2339B Specifications

General IconGeneral
BrandRaypak
Model399B-2339B
CategoryBoiler
LanguageEnglish

Summary

WARNINGS

General Safety Alerts

Details critical DANGER, WARNING, and CAUTION statements for safe operation and installation.

BEFORE INSTALLATION

Product Receipt and Handling

Instructions for inspecting the heater upon delivery and reporting any shipping damage.

Model and Rating Identification

Guidance on locating and understanding the heater's model and serial number.

Certifications and Elevation Guidelines

Information on heater certifications and operational limits at different altitudes.

Component Locations

General Information

GENERAL SAFETY PRECAUTIONS

Scald Prevention and Temperature Guidelines

Details on water temperature risks, scalds, and recommended settings for safety.

INSTALLATION REQUIREMENTS

Installation Codes and Standards

Lists applicable codes and regulations for heater installation.

Equipment Base and Mounting

Specifies requirements for a stable and safe mounting surface for the heater.

Stacking Unit Configurations

Details on how to safely stack multiple heater units using approved kits.

Clearances for Installation

Indoor Installation Clearances

Minimum required clearances for indoor heater installations.

Outdoor Installation Clearances

Minimum required clearances for outdoor heater installations.

Combustion and Ventilation Air

Indoor Air Supply Requirements

Ensuring adequate and uncontaminated air for indoor unit combustion.

Direct-Ducted Combustion Air

Guidelines for ducting combustion air directly to the heater.

Conventional Combustion Air Supply

Requirements for air supply from inside the building for U.S. installations.

Water Piping and Connections

General Water Piping Guidelines

Advice on locating the heater to prevent water damage and system requirements.

Reversing Water Connections

Step-by-step instructions for changing water connections to the opposite side.

Relief Valve Piping

Safety guidelines for installing pressure relief valve discharge piping.

Hydrostatic Testing Procedure

Procedure for performing a hydrostatic test on the piping system.

Cold Water Operation Modes

Cold Water Start Procedures

Managing potential condensation issues during cold water starts.

Cold Water Run Considerations

Addressing continuous operation with cold water inlet temperatures.

Hydronic Heating System Design

Pump Selection and Flow Rates

Guidance on selecting the correct pump and understanding flow rates for hydronic heating.

Domestic Hot Water Applications

Potable Water and Space Heating

Gas Supply Requirements

Gas Supply Pressure Settings

Specifies required gas supply pressure and regulator settings for natural and propane gas.

Electrical Power Connections

Power Source Verification

Steps to check incoming voltage and ensure proper polarity and grounding.

Making Electrical Connections

Instructions for connecting power wiring, including safety precautions.

Field Wiring Connection Procedures

Guidance on connecting field-supplied controllers and wiring.

Venting System Requirements

Appliance Venting Categories

Classification of heaters based on vent pressure and condensate production.

Venting Installation Tips

Recommendations for proper vent pipe support and installation practices.

Changing Flue Outlet Configuration

Venting Configurations

Natural Draft Vertical Venting

Details on Category I natural draft vertical venting installation and termination.

Horizontal Through-the-Wall Venting

Guidelines for Category III horizontal venting, including length limits and termination.

Outdoor Installation Guidelines

Heater Controls Overview

Heater Sequence of Operation

Sequence for Models 399B-899B

Detailed operational steps for lighting and running models 399B through 899B.

Sequence for Models 989B-2339B

Detailed operational steps for lighting and running models 989B through 2339B.

Ignition and Safety Components

Ignition Module Operation

Explanation of the ignition module's function and diagnostic codes.

Manual Reset High Limit

Description and adjustment of the manual reset high limit control.

Flow Switch Function

Details on the flow switch's role in safety and operation.

Operating Control Settings

Information on different types of operating controls and their settings.

Optional Safety Controls

Low Water Cut-Off Function

Explanation of the optional low water cut-off safety device.

Gas Pressure Switch Operation

Functionality of high and low gas pressure switches for safety.

START-UP PROCEDURES

Pre Start-up Checks

Essential checks before lighting the heater, including system fill and air purge.

Initial Start-up Tools and Steps

List of necessary tools and initial steps for starting the heater.

Preparation and Adjustments

Power Supply Verification

Steps to check incoming power supply voltage and polarity.

Pressure Measurement Setup

Instructions for attaching manometers to measure gas and air pressures.

Gas Supply Pressure Check

Procedures for checking and setting the gas supply pressure.

Blower and Burner Adjustments

Guide for adjusting blower air and main burner manifold pressure.

Safety and Performance Checks

Pre-Ignition Safety Inspection

Checking thermostats, high limits, and gas pressures before ignition.

Pilot Turn-Down Test

Procedure to test the supervised ignition system's pilot burner performance.

Gas Valve Leak Testing

Method for performing leak tests on dual-seat gas valves.

Post Start-Up Verification

OPERATING THE HEATER

Lighting and Startup Instructions

Step-by-step guide for lighting the heater and ensuring proper operation.

Turning Off Gas Supply

Procedure for safely shutting off the gas supply to the appliance.

TROUBLESHOOTING GUIDE

MAINTENANCE SCHEDULES

Suggested Minimum Maintenance

Recommended routine maintenance tasks for optimal heater performance.

Preventive Maintenance Schedule

Scheduled maintenance procedures for compliance and longevity.

APPENDIX: AIR CONTAMINATION

Inside Air Contamination Effects

Impact of contaminated air on heater efficiency and materials.

LIMITED PARTS WARRANTY