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Raypak RCAGP100 User Manual

Raypak RCAGP100
24 pages
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E󰀨ective: 10-29-20
Replaces: 12-01-20
P/N 241920 Rev. 2
INSTALLATION
AND OPERATION
MANUAL
Models*:
RCAGP100, RCAGP102
RCAGP150 & RCAGP152
IMPORTANT SAFETY INSTRUCTIONS.
READ AND FOLLOW ALL INSTRUCTION.
SAVE THESE INSTRUCTIONS.
NOTE: The instructions in this manual are for the use of qualied individuals specially trained and experienced
in the installation and maintenance of this type of equipment and related system components. Installation and
service personnel are required by some states to be licensed. Persons not qualied shall not attempt to install,
service, or maintain this equipment.
This manual should be maintained in legible condition and kept adjacent to the pool pump or in a safe place for
future use.
SWIMMING POOL
PUMP
*These models are available for sale in Canada
only.
APPROVED
UNCONTROLLED DOCUMENT IF PRINTED
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Raypak RCAGP100 Specifications

General IconGeneral
ModelRCAGP100
Horsepower1.0 HP
Voltage115/230V
SpeedSingle Speed
Max Head50 ft
CategorySwimming Pool Pump
Discharge Size1.5 inches
Suction Size1.5 inches

Summary

Warnings and Hazard Definitions

Warning Terminology Definitions

Defines DANGER, WARNING, CAUTION, and NOTE terms for hazard communication.

Important Safety Instructions

Electrical Safety Precautions

Instructions for safely disconnecting power and avoiding electrical hazards during servicing.

Grounding and Bonding Requirements

Details requirements for grounding the motor and bonding conductors for electrical safety.

GFCI Protection Mandate

Emphasizes the need for GFCI protection on the supply circuit for shock prevention.

Entrapment Prevention

Suction Hazard Warnings

Warns about suction hazards causing injury or death, especially with blocked suction or missing drain covers.

Suction Outlet Cover Requirements

Specifies requirements for screw-fastened, listed/certified suction outlet covers to prevent entrapment.

Number of Suction Outlets

Mandates at least two hydraulically-balanced suction outlets for each pump line, spaced properly.

Water Velocity and Fittings

Suction Fitting Velocity Limits

Details water velocity limits for suction fittings and compliance with ANSI/ASME standards.

Testing and Certification of Outlet Covers

States suction outlet covers must be tested and certified by a nationally-recognized laboratory.

Fittings for High-Efficiency

Advises using minimal fittings for efficiency and avoiding those that cause air traps.

Product Overview

Pump Description and Operation

Describes the above-ground centrifugal pump, its construction, and how the impeller moves water.

Two-Speed Pump Models

Explains the operation and benefits of dual-speed settings for quietness and energy savings.

Installation Guidelines

General Installation Precautions

Warns about suction blockage, electrical hazards, and chemical exposure during installation.

Pump Placement and Mounting

Provides guidance on pump placement, ventilation, drainage, and securing it to a solid surface.

Piping Requirements

Details requirements for suction and discharge piping, including isolation valves and space.

Dimensions and Specifications

Pump Dimensions

Provides physical dimensions for the swimming pool pump models.

Pump Specifications Table

Lists key specifications like model, power, speed, voltage, current, and connection size.

Pump Priming and Start-Up

Critical Start-Up Warnings

Warns against running the pump dry, releasing pressure, and blocking suction during operation.

Pump Priming Procedure

Step-by-step instructions for priming the pump, including filling the trap and closing the cover.

General Maintenance

Routine Cleaning of Strainer Basket

Instructions for cleaning the pump strainer and skimmer baskets to maintain water flow.

Winterizing the Pump

Provides two options for winterizing the pump to protect it from freezing temperatures.

Troubleshooting Guide

Motor Issues

Lists common motor problems like not starting or overheating, with their causes and actions.

Water Flow and Pressure Problems

Addresses issues like no water delivery, low capacity, high pressure, and air bubbles at inlet fittings.

Leakage and Noise Issues

Covers problems such as leakage at the shaft and noisy pump/motor, with troubleshooting steps.

Illustrated Parts List

Pump with Motor Exploded View

Visual representation of the pump's components with numerical callouts for identification.

Replacement Parts Table

Lists service kits and replacement parts with their descriptions and Raypak order numbers.

Warranty Information

Limited Warranty Scope

Details the warranty coverage for Raypak swimming pool pumps against defects in materials and workmanship.

Warranty Exclusions

Lists conditions and situations under which the limited warranty does not apply.

How to Make a Warranty Claim

Provides instructions on notifying dealers or customer service and obtaining authorization for repairs.