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Red Rhino 4000 Series User Manual

Red Rhino 4000 Series
57 pages
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OPERATION & MAINTENANCE
HANDBOOK
Red Rhino
Crushers (UK) Ltd
Isaac Newton Way
Grantham
Lincolnshire
NG31 9RT
United Kingdom
Tel: +44 (0) 1476 590 790
E-mail: info@redrhinocrushers.net
Web: www.redrhinocrushers.com
Serial Number 4011065
Date of manufacture January 2023
Publicaon Number 411001
Publicaon Date July 2022
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Red Rhino 4000 Series Specifications

General IconGeneral
BrandRed Rhino
Model4000 Series
CategoryConstruction Equipment
LanguageEnglish

Summary

Terms and Definitions

Left-hand side

Definition of machine orientation relative to travel.

Right-hand side

Definition of machine orientation relative to travel.

Operator's manual

Description of the manual's purpose and content.

Warranty Information

Warranty Terms, Conditions & Procedures

Details of warranty coverage, requirements, and duration.

Warranty Limitations

Consumable parts and specific exclusions from warranty coverage.

Machine Functionality

Suitable Materials for Crushing

Types of materials the crusher is designed to process.

Unsuitable Materials for Crushing

Materials that should not be processed by the crusher.

Conditions of Use

Service & Warranty Training

Information on requesting service and warranty training.

Warranty Registration and Installation Certificate

Warranty Claim Submission Procedure

Steps and required information for submitting a warranty claim.

EU Declaration of Conformity

Introduction to the Handbook

Warning Labels and Symbols

Stopping the Machine in an Emergency

Component Locations

General Safety Precautions

Care and Alertness

Emphasizing constant vigilance and awareness of hazards.

Clothing Requirements

Recommended protective attire for safe operation.

Alcohol and Drugs Policy

Prohibition of substance use while operating machinery.

Operating Safety Guidelines

Machine Condition & Airborne Debris

Ensures safe machine operation and manages ejected material.

Exhaust Gas & Work Site Safety

Precautions for engine exhaust fumes and hazardous environments.

Noise Safety

Importance of hearing protection due to machine noise levels.

Maintenance Safety

General Repair Safety

Guidelines for performing machine repairs by qualified personnel.

Battery Handling and Safety

Precautions for safe battery maintenance and handling.

Crushing Operations

Adjusting Crusher Jaws

How to adjust jaw spacing for desired output size.

Crushing Materials

Unblocking Crusher Jaws

Procedures for safely clearing blockages in the crusher jaws.

Operation Instructions

Gradient and Tie Down Procedures

Guidelines for safe transport and securing the machine.

Pre-Start Safety Checks

Engine Controls

Ignition Control Panel

Overview of the machine's ignition and control panel.

Indication Lights

Discharge Conveyor System

Conveyor Belt Maintenance

Checking and adjusting the conveyor belt for proper operation.

Dust Suppression System

Running Gear (Rubber Tracks)

Checking Tracks for Cuts and Abrasions

Inspecting track condition for wear and damage.

Track Adjustment

Track Adjustment Settings

Procedures for tensioning the machine's tracks.

Jaw Crusher Unit

Jaw Plates and Toggle Plate

Description of crusher jaw components and their function.

Guide to Servicing Your Machine

Engine Service

Engine Oil Dipstick and Filter

Location and maintenance procedures for engine oil components.

Air Filtration System

Cooling System

Fan Belt Maintenance

Procedure for checking and adjusting the fan belt tension.

Hydraulics System

Hydraulic Tank and Filter

Location and maintenance of hydraulic tank and filter.

Hydraulic Manual Controls

Deploying Machine into Crushing Operation

Closing Down After Crushing Process

Replacement Parts Information

Model Specifications

General Data and Dimensions

Overall machine specifications, dimensions, and weight.

Engine and Tank Capacities

Details on engine type, fuel, and fluid capacities.

General Arrangement Dimensions

Hydraulics Schematic

Electrical Components

Engine Loom Wiring Diagram

Diagram illustrating the electrical connections for the engine.

Noise Emission Data

Conclusions and Recommendations for Action

Hearing Protection Requirements

Mandatory use of hearing protection due to noise levels.