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REDEKOP MAV - 220 - User Manual

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TM
MAV - 220
Case IH AFX 120, 230, 240 & 250 Series
Model Year 2017 (MY17) - 2021 (MY21)
Field Chopper Installation Guide
CS0297-01_R4_Jan_2021
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Summary

Safety Procedures and Guidelines

Introduction to Safety

Introduces the manual and emphasizes reading instructions thoroughly for proper combine preparation and component removal.

Recognize Safety Information

Explains the safety-alert symbol and the importance of heeding it for potential personal injury.

Understand Signal Words

Defines signal words like DANGER, WARNING, and CAUTION used with safety-alert symbols.

Follow Safety Instructions

Advises careful reading of all safety messages, maintaining safety signs, and seeking assistance if needed.

Safe Operating Practices

Details safe practices such as not standing near the chopper, checking vicinity before moving, and proper operation.

Work In Ventilated Area

Addresses engine exhaust fumes and the need for ventilation to prevent sickness or death.

Remove Key from Ignition

Instructs to shut off the engine, apply the park brake, and remove the key before working on the machine.

Block Wheels

Instructs to park the combine on level ground, engage the park brake, and block wheels to prevent movement.

Practice Safe Maintenance

Emphasizes understanding procedures, keeping the area clean, and avoiding contact with moving parts.

Guards and Shields

Stresses keeping guards and shields in place and ensuring they are serviceable and maintained.

Avoid Contact With Moving Parts

Warns to keep body parts away from power-driven parts and never clear obstructions while running.

Avoid High-Pressure Fluids

Advises inspecting hydraulic hoses for leaks and damage, and handling fluids safely to prevent injury.

Dispose of Waste Properly

Highlights the environmental impact of improper waste disposal and recommends using appropriate tools and PPE.

Use Proper Lifting Equipment

Stresses using correct lifting equipment and ensuring operators are licensed for safe component removal/installation.

Personal Protective Equipment (PPE)

Defines PPE and lists examples like safety glasses, gloves, and hard hats for hazard protection.

Sound Level Information

Informs about sound pressure levels exceeding 90 dB and the requirement for hearing protection.

Prepare for Emergencies

Advises being prepared for emergencies like fires, keeping a first aid kit, and having emergency numbers handy.

Fire Extinguisher Requirements

Specifies the type of fire extinguisher required and its maintenance for readiness.

Remove Accumulated Crop Debris

Warns about fire hazards from debris buildup and the need for frequent cleaning.

In the Event of Fire

Provides instructions on stopping work, safely extinguishing a fire, and cautioning against attempting to extinguish advanced fires.

Air Tank Removal and Relocation

Drain Air Tank

Instructs to open the bottom valve on the air tank to release air pressure.

Disconnect Air Line

Details removing the bottom air line from the tee fitting and disconnecting the tee fitting from the air tank.

Remove Air Tank

Provides steps to remove hardware from air tank straps and then remove the air tank itself.

Air Fitting Relocation

Guides on removing existing fittings, applying sealant tape, and reinstalling fittings onto the air tank.

Air Tank Mount Bracket Installation

Explains how to remove existing hardware and mount new and existing air tank mount brackets.

Air Hose Installation

Details replacing the air tee fitting, inserting a new air hose, and routing it to the air tank location.

DEF Tank Relocation Preparation

Drain DEF Tank

Instructs to open the drain valve at the bottom of the DEF tank and drain fluid into a clean container.

Remove Top Left Corner Panel

Details removing hardware mounting the top left rear corner panel to the combine top frame.

Remove Rear Support Arm

Explains removing hardware from the rear support arm and bracket, noting parts not to be reused.

Remove Rear Support Bracket

Guides on disconnecting the wire harness, removing hardware, and removing the light from the support bracket.

Prepare DEF Lines

Instructs to remove hose clamps from ground drive hoses, noting hoses will be reclamped later.

Remove Left Fuel Tank

Explains removing the left fuel tank, noting it's required to move the DEF tank back for chopper drive system space.

DEF Tank Relocation Installation

DEF Tank Installation

Lists parts and hardware for DEF tank installation and instructs to remove the top left rear panel.

Bracket Def Ventilation Mount Installation

Details the installation of the bracket def vent mount and the factory vent.

Arm Panel Latch Installation

Explains how to mount the arm panel latch onto the hanger and secure it to the combine frame.

Bracket Panel Lock Installation

Guides on mounting the bracket panel lock through the top side holes in the arm panel latch.

Existing DEF Harness Re-attachment

Instructs to plug the DEF harness into the bottom of the DEF tank and route the cable around the tank.

Plastic Cable Loom Installation

Details connecting the harness at the top roof of the combine to the socket.

240 Series DEF Line Extension

Specifies ordering the DEF Bundle from CNH Service Parts for the 240 Series DEF Line Extension.

DEF Tank Fill Tube Relocation

Guides on relocating the filler tube mount bracket from the front of the reservoir tank to the rear.

Hydraulic Line Modifications

Hydraulic Line Changes at PTO

Details replacing hose clamps securing steel hydraulic lines from the pump on the combine wall.

Return Line Changes (with Hydraulic Knifebar Valve)

Provides steps to disconnect hydraulic hose from tee fitting, insert cap, and drain steel hydraulic line.

Return Line Changes (without Hydraulic Knifebar Valve)

Guides on disconnecting factory hydraulic line from tee fitting and installing a hydraulic plug into the hose end.

Sieve Extension Installation

Sieve Extension Installation Steps

Details removing nuts and washers, installing the sieve extension assembly, and mounting side brackets.

Chaff and Internal Deflectors

Internal Deflector Installation

Explains mounting baffle plates and deflector fins, and adjusting their angles for even straw distribution.

Chaff Deflector Installation

Guides on placing deflectors at the ends of the sieve and attaching them into existing holes.

Ladder Installation Kit Overview

Ladder Mount Installation

Details installing ladder mounts to the combine wall and the AFX 120 Series Roof Upgrade.

Bracket Front Subwall Mount Installation

Explains mounting front subwall brackets to the front corners of the combine wall.

Ladder Lift Arm Installation

Guides on installing shims, pivot blocks, ladder lift arms, and ladder latches.

Ladder Rail Extension

Details installing extension brackets, attaching ladder rails, and assembling bracket ladder stops.

Straw Door Linkage Bracket Installation

Explains installing the straw door linkage bracket to the back of the step mount frame.

Top Ladder Step Installation

Guides on ensuring the ladder is mounted, sliding it up, and installing the top step onto the upper flange.

Ladder Connection to Ladder Lift Arm

Details connecting the ladder lift arm to the ladder backplate using pivot blocks and flange bolts.

Gas Spring Installation

Explains compressing existing gas springs and mounting the gas spring onto the ladder lift arm.

Door Proximity Sensor Bracket Installation

Guides on installing the door proximity sensor mount bracket and connecting the wire extension harness.

Panel Light Ladder Wall Installation

Details reinstalling pivot tube blocks and installing ladder side wall panels.

Handle Ladder AFX Assembly Installation

Explains assembling ladder handle plates, installing handle brackets, and assembling the ladder handle assembly.

Straw Door Installation

Straw Door Assembly Installation

Instructions for installing the straw door, including sensor plates, pins, and alignment.

Top Filler Plates Installation

Install Roof Belt Seal and Filler Plate

Guides on placing the roof belt seal and filler plate to cover open areas on the combine top panel.

Straw Door Adjustment

Mount Linkage Arm Base

Details mounting the base of the linkage arm to the mount plate on the straw door.

Mount Linkage Arm Top

Explains mounting the top of the linkage arm to the top bracket.

Electric Actuator Adjustment

Provides steps for mounting the actuator base and sliding the actuator arm through the stop.

Chopper Installation

Remove Left Rear Gusset Support Brace

Instructs to check the existing gusset brace and replace if it has only two holes.

Install Redekop Chopper

Details raising and aligning the chopper with the combine mount plate and installing the gusset support brace.

Ladder Proximity Sensor Mount Plate Installation

Guides on installing the proximity sensor mount plate and relocating the sensor to the new plate.

Chaff Deflector Plate Installation

Details installing chaff deflectors onto the panel.

Rotor Blade Clearance Inspection

Instructs to rotate the chopper rotor manually to check for clearance between blades.

Sheave AFX PTO 3 B Installation

Remove Factory Sheave

Instructs to remove the factory sheave, noting it is not to be reused.

Install New 3 B Sheave

Guides on installing the new sheave, ensuring the key is in place, and torquing the bolt.

Chopper Drive 3 B Jackshaft Installation

Top Jackshaft Support Gusset Installation

Details installing the gusset jackshaft mount onto the combine side wall and drilling a hole.

Jackshaft AFX 3 B Install

Guides on lifting the jackshaft into place and securing the top and lower jackshaft mount brackets.

Spring Tensioner Assembly Installation

Explains mounting the high speed tensioner assembly onto the internal drive pulley shaft.

Re-install Drive Belts

Guides on installing internal chopper high speed belt and other V-belts onto sheaves.

Attach CASE IH Speed Sensor

Details attaching the speed sensor to the mount plate, noting potential replacement of the plate.

Knifebar Engagement Limiting Bracket Installation

Explains replacing the factory knifebar lockout bracket with a new bracket for limiting engagement.

Windrow Hydraulics Installation (Optional)

Install Hydraulic Fittings for Windrow Motor

Guides on installing hydraulic fittings into the windrow hydraulic motor ports.

Non-Windrow Hydraulics Installation (Optional)

Install Hydraulic Rubber Hose

Details installing a new hydraulic rubber hose into the hydraulic block to loop the circuit.

Chopper Drive 3 B Jackshaft Shield Installation

Install Vent Mount Pins

Instructs to install vent mount pins to the chopper front and rear combine frame.

Install Left Vent

Guides on installing the left vent to pins and securing it with lynch pins.

Install Shield Latch Bracket

Details installing the shield latch bracket to the jackshaft.

Install Hose Mount Bracket and Shield Support

Explains installing hose mount bracket, shield support bracket, and belt guide onto the jackshaft.

Install Shield on Pins and Brackets

Guides on installing the shield onto pins and brackets on the chopper and jackshaft, securing with lynch pins.

Tailboard Control

Gas Shock Installation

Details installing gas shocks onto the chopper and tailboard studs.

Electric Actuator Tailboard Control

Guides for electric actuators: installing tube limiter, gas shock, actuator, guard, and adjusting stops.

Manual Tailboard Control

Instructions for manual control, including removing actuator brackets and installing adjustment lugs and latch assemblies.

Hydraulic Oil Level Check

Check Hydraulic Oil Level

Advises checking the hydraulic oil level through the sight glass before operating the combine.

Add Hydraulic Oil if Necessary

Instructs to add oil through the filler opening if the level is low, referencing the operator's manual.

Software Update and Configuration

Update Software Procedures

Details software update requirements and using EST to configure the 'Residue System'.

Calibrate Actuators

Advises calibrating windrow door and spread control actuators following the Owner's Manual instructions.

Configure In-Cab Parameters

Guides on configuring in-cab parameters via the touchscreen for Redekop Chopper on AFX.

REDEKOP MAV - 220 Specifications

General IconGeneral
CategoryFood Processor
ModelMAV - 220
Power220 W
Voltage220-240 V
Speed Settings2
MaterialPlastic
ColorWhite