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REMS Unimat 75 User Manual

REMS Unimat 75
160 pages
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REMS GmbH & Co KG
Maschinen- und Werkzeugfabrik
Stuttgarter Straße 83
71332 Waiblingen
Deutschland
Telefon +49 7151 1707-0
Telefax +49 7151 1707-110
www.rems.de
REMS Unimat 77
for Professionals
deu Betriebsanleitung
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4
eng Instruction Manual
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fra Notice d’utilisation
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ita Istruzioni d’uso
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spa Instrucciones de servicio
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nld Handleiding
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swe Bruksanvisning
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nno Bruksanvisning
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dan Brugsanvisning
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n Käyttöohje
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por Manual de instruções
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pol Instrukcja obsługi
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ces Návod k použití
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slk Návod na obsluhu
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hun Kezelési utasítás
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hrv Upute za rad
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slv Navodilo za uporabo
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ron Manual de utilizare
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rus Руководство по эксплуатации
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ell Οδηγίες χρήσης
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tur Kullanım kılavuzu
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bul Ръководство за експлоатация
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lit Naudojimo instrukcija
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lav Lietošanas instrukcija
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est Kasutusjuhend
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Table of Contents

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REMS Unimat 75 Specifications

General IconGeneral
BrandREMS
ModelUnimat 75
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Power Tool Safety Warnings

Work Area Safety

Ensures safe operation by maintaining a clean, well-lit area, free from flammable materials.

Electrical Safety

Highlights precautions for electrical connections, including avoiding wet conditions and using RCDs.

Personal Safety

Emphasizes staying alert, using PPE, preventing unintentional starting, and proper dress.

Power Tool Use and Care

Covers proper tool usage, maintenance, and storage to prevent hazards.

Service

Recommends servicing by qualified personnel using identical replacement parts.

Threading Machine Safety Warnings

Work Area Safety

Stresses keeping floors dry and restricting access to the work area to prevent accidents.

Electrical Safety

Advises keeping electrical connections dry and off the ground to reduce shock risk.

Personal Safety

Warns against wearing gloves/loose clothing and reaching across the machine.

Machine Safety

Covers safe operation, proper use, fastening, and keeping covers in place.

Additional Threading Machine Safety Warnings

Scope of Supply

Details the standard components included with the REMS Unimat Basic threading machine.

Article Numbers

Lists part numbers for various accessories and components for the REMS Unimat.

Working Range

Specifies the thread diameters and types that can be processed by the machine.

Speeds of Working Spindle

Outlines the different speed settings available for the REMS Unimat models.

Electrical Data

Provides technical specifications related to the machine's electrical components.

Compressed Air (for pneumatic vice only)

Specifies the required compressed air pressure for the pneumatic vice operation.

Dimensions L × W × H

Lists the physical dimensions of the REMS Unimat 75 and 77 machines.

Weights

Indicates the weight specifications for the REMS Unimat 75 and 77 models.

Noise Data

Presents the noise emission levels for the REMS Unimat 75 and 77.

Commissioning

Transport and Installation

Guides on the proper procedures for transporting and installing the REMS Unimat machine.

Electrical Connections

Thread Cutting Materials

Material Support

Setting the Thread Type and Size

Mounting / Changing the Universal Automatic Die Head

Explains the procedure for attaching and detaching the universal automatic die head.

Mounting (Changing) the Closing Lever

Details how to mount or change the closing lever based on thread type.

Mounting (Changing) the Die Set

Guides on how to install or replace the die sets (chaser dies and holders).

Operation

Right Hand Thread - Left Hand Thread

Ensures correct lever and rotation setting for right and left-hand threads.

Setting the Thread Size

Details precise setting of thread diameter using adjustment and fine setting tables.

Setting the Length Stop

Explains how to set the desired thread length using the length stop and scale.

Selecting the Speed

Describes the different speed selections for REMS Unimat 75 and 77 models.

Clamping the Material

Covers the procedure for securely clamping the workpiece using mechanical or pneumatic vices.

Work Process

Outlines the step-by-step process for cutting threads, including automatic feed and die opening.

Special Clamping Devices

Introduces special dies and holders for cutting threads on short bolts and nipples.

Difficult to Cut Materials

Recommends specific chase dies and settings for high-strength and stainless steel.

Thread Cutting on Concrete Ribbed Steel

Provides guidance for threading concrete ribbed steel, emphasizing proper clamping.

Chamfering/Peeling Dies

Explains the use of chamfering/peeling dies for chamfering pipes and bars.

Maintenance

Maintenance

Details routine maintenance tasks, including cleaning and checking oil levels.

Sharpening the Chase Dies

Provides guidance on sharpening chase dies and selecting appropriate cutting angles.

Setting the Chase Dies in the Holder

Explains the precise method for setting chase dies in the holder for accurate threading.

Inspection/Repair

Outlines procedures for inspection and repair, emphasizing qualified personnel.

Behaviour in Case of Faults

Trouble: Thread is not cut cleanly, thread tips are torn off.

Addresses issues with thread cutting quality and provides remedies for blunt dies or poor materials.

Trouble: Thread is cut badly, „inaccurate fine thread".

Diagnoses problems with inaccurate fine threads and suggests checking die mounting.

Trouble: Thread not cut centrically on the workpiece.

Identifies causes for off-center threads and suggests checking vice settings or die cleanliness.

Disposal

Manufacturer's Warranty

Spare Parts Lists

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