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Brand | REXROTH |
---|---|
Model | CytroPac |
Category | Portable Generator |
Language | English |
This documentation applies to the Small power unit CytroPac, for fitters, operators, service technicians, etc.
Lists other documents needed for installation, commissioning, operation, and maintenance.
Explains how safety instructions, symbols, and abbreviations are used for clarity.
Details hazard classifications (Danger, Warning, Caution, Notice) and their meanings.
Explains symbols used in the documentation that are not safety-relevant but improve clarity.
Provides a list of abbreviations used in the document, such as AB, BR, DBV, NG, PE, RE.
Emphasizes the importance of safety instructions for preventing injury and damage.
Defines the CytroPac as partly completed machinery for integration into a larger system.
Lists uses considered improper, such as non-compliance with data or unauthorized modifications.
Specifies the required knowledge and expertise for activities involving the hydraulic power unit.
Outlines general safety rules, including accident prevention, environmental protection, and proper product use.
Provides critical safety warnings related to pressurized systems and specific hazards.
Lists essential personal protective equipment (PPE) required for operation and maintenance.
Details the responsibilities of the machine end-user for safe operation and personnel training.
Highlights key features like compact design, low noise, cost-effectiveness, and various extension stages.
Describes the CytroPac as a frequency-controlled hydraulic power unit with its main components.
Identifies and illustrates the main components of the CytroPac hydraulic power unit.
Presents the hydraulic circuit diagram, labeling key components and connections.
Explains how to identify the hydraulic power unit using its nameplate details.
Provides warnings and instructions for safely transporting the hydraulic power unit.
Details necessary preparations before transporting the hydraulic power unit.
Outlines the procedure for safely transporting the unit using forklifts.
Explains the steps for lifting and transporting the unit using lifting gear and eyebolts.
Specifies storage conditions, ideal temperature, and maximum storage time.
Instructions for safely opening the packaging and checking the unit for defects.
Safety warnings and general guidance for positioning and installing the hydraulic power unit.
Provides detailed dimensions and mounting information for the hydraulic power unit.
Details the process of fixing the unit using an optional mounting plate.
Instructions for connecting the hydraulic supply, including warnings and hose requirements.
Guidance on connecting the cooling water supply to the motor and frequency converter.
Overview of electrical connections required for operation and their assignment.
Details the pin assignment for the feed-in/voltage supply connector (12X1).
Explains the pinout for the enable signal connection (15X1).
Describes the pinout for sensors in the "Basic" configuration.
Details pinout for port 15X1, including configurations for warning/shutdown signals.
Information on connecting and using the Mini USB interface for configuration.
Explains the use of Multi-Ethernet interfaces for "Premium" configuration.
Describes the optional STO function for safe motor power interruption.
General instructions and safety precautions for connecting electrical interfaces.
Details electrical connections for the "Basic" configuration.
Details electrical connections for the "Advanced" configuration.
Details electrical connections for the "Premium" configuration.
Instructions for connecting the Mini USB service interface for all configurations.
Outlines the steps and precautions for the initial commissioning of the unit.
Checks to perform before commissioning, like line safety and pressure relief valve.
Describes the procedure for filling the hydraulic system, including options and fill level indication.
Refers to machine/system manufacturer instructions for bleeding the system.
Explains flushing to achieve fluid cleanliness and lists required materials.
Steps to follow when putting the unit back into operation after a period of inactivity.
Guidelines for cleaning the hydraulic power unit, emphasizing proper agents and methods.
Recommendations for documenting inspections to adjust maintenance intervals and detect faults early.
Explains the LED strip status display for normal operation, warnings, and errors.
Provides a schedule for visual inspections, checks, and replacements over time.
General section on maintenance tasks.
Instructions for checking electrical components and installation for damage.
Describes how the fill level sensor monitors for warning and shutdown conditions.
Explains oil temperature monitoring and possible causes for temperature increase.
How to monitor filter clogging and when to replace filter elements.
Guidance on performing visual inspections and replacing the filler breather filter.
Recommends checking pressure values periodically or when drive behavior changes.
Advice on hydraulic fluid analysis, sampling, and avoiding recycled fluids.
Instructions for visual inspection of components for common defects like leakage and corrosion.
Notes that the heat exchanger requires minimal maintenance and its robustness.
Refers to a figure and table listing spare and wear parts for the unit.
Instructions for preparing for decommissioning, including collecting containers.
Steps for safely shutting down and de-energizing the unit.
Steps to prepare for demounting, ensuring stability and draining fluid.
Instructions for demounting, generally in reverse order of mounting.
Guidance on responsible disposal of the unit, fluid, and packaging.
Provides a systematic approach to troubleshooting, emphasizing knowledge of the system.
A table detailing common faults, their possible causes, and remedies.
Provides contact information for Bosch Rexroth service and headquarters.
A declaration stating compliance with EC Machinery Directive for partly completed machinery.
Information on restricted substances and compliance with EU directives.
Lists available accessories, including cables, connectors, and mounting kits.
Provides additional information required for UL certification of the CytroPac.