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Ricon SLIDE-AWAY ST00 User Manual

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SLIDE-AWAY
Personal Use Wheelchair Lift
DOT Private Use Lift
Service Manual
09-04-20 32DSW02.F ©2020 RICON CORPORATION
All Rights Reserved
U. S. and foreign patents pending
Printed in the United States of America
®
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Ricon SLIDE-AWAY ST00 Specifications

General IconGeneral
ModelSLIDE-AWAY ST00
ManufacturerRicon
CategoryLifting Systems
OperationElectro-Hydraulic
Power Requirements12 VDC
Lifting Capacity800 lbs (363 kg)
Platform Dimensions30" x 46" (762 mm x 1168 mm)

Summary

Introduction to the Ricon Slide-Away Lift

Manual Purpose and Scope

Describes the manual's target audience, purpose, and scope for qualified service technicians.

Vehicle Compatibility

Details vehicle types the lift can be installed on, excluding buses and high GVWR vehicles.

Product Overview and Operation

Explains the lift's functionality, lifting capacity, and operational sequence.

Manual Contents and Structure

Outlines the topics covered in the service manual, including installation, maintenance, and parts.

Ricon Product Support Contact

Provides contact information for Ricon Product Support for questions or assistance.

Five-Year Limited Warranty Details

Specifies the terms, duration, and coverage of the Ricon five-year limited warranty.

Warranty Limitations and Exclusions

Lists conditions under which the warranty is void or does not apply, such as misuse or modification.

Shipment and Dealer Information

Covers product distribution through dealers and initial receipt checks.

General Safety Precautions

Crucial safety guidelines applicable to all stages of lift installation, operation, and maintenance.

Major Lift Component Identification

Illustrates and identifies the main parts of the lift mechanism for reference.

Glossary of Component Terms

Defines the terminology used for the lift's major components.

Installation Procedures

Mechanical Installation Requirements

Specifies general mechanical prerequisites for lift installation, including vehicle compatibility.

Vehicle Door Size Requirements

Details the minimum dimensions required for vehicle door openings for lift installation.

Minimum Floor Loading Capacity

Outlines the vehicle floor's load-bearing requirements and lift load capacities.

Determining Optimal Lift Location

Guidance on selecting the best position for lift installation within the vehicle.

Baseplate Installation Guidelines

Best practices for securely mounting the lift's baseplate to ensure proper function.

Electrical System Installation Overview

Introduction to the electrical setup, including routing wires and safety measures.

Electrical Installation Diagram

Visual guide illustrating the electrical connections for the lift system.

Routing and Connecting Main Power Cable

Step-by-step instructions for routing and connecting the main power cable to the lift.

Connecting Power Cables to Solenoids

Instructions on how to connect power cables to the pump solenoids.

Control Pendant Connection

Instructions for attaching the handheld control pendant to the lift's baseplate.

System Grounding Requirements

Information on properly grounding the lift's electrical system for safe operation.

Interlock Device Installation and Function

Details on installing the safety interlock system to prevent unsafe vehicle or lift operation.

Limit Switch Adjustment Procedures

Initial steps and notes for adjusting the lift's limit switches for proper operation.

Limit Switch Adjustment Steps

Detailed sequence for adjusting DEPLOY and UP CUTOFF limit switches.

Limit Switch Adjustment Troubleshooting

A chart outlining symptoms and corrective actions for limit switch adjustments.

Platform Tilt Angle Adjustment

Instructions on how to set the correct tilt for the lift platform for optimal operation.

Split Platform Tie Rod Adjustment

Adjusting tie rods to ensure proper platform folding without breakage.

Bridgeplate Height Adjustment

Setting the bridgeplate height to ensure clearance during normal operation.

Wheelchair Locating Plate Adjustment

Positioning wheelchair locating plates for optimal placement of mobility aids.

Platform Pressure Switch Calibration

Checking and adjusting the platform's pressure switch to prevent folding with load.

Hydraulic Pump Pressure Switch Adjustment

Detailed steps for adjusting the hydraulic pump's pressure switch for correct operation.

Final Installation Verification

Steps to confirm the lift is installed correctly, safely, and operating properly.

Understanding Rated Load Capacity

Information on the lift's weight limits and conditions affecting capacity.

Customer Orientation and Training

Guidance for training the end-user on safe and proper operation of the lift.

Maintenance and Repair Procedures

Lubrication Points and Schedule

Identifies specific lubrication points on the lift and the recommended maintenance schedule.

Cleaning Procedures

Instructions for cleaning lift components to maintain appearance and function.

Routine Maintenance Schedule

A schedule of maintenance tasks based on daily operation and cycle counts.

Detailed Maintenance Tasks

Specific maintenance actions required for various components at different service intervals.

Troubleshooting Common Issues

Introduction to diagnosing and resolving common problems that may occur with the lift.

Lift Operational Troubleshooting Guide

A table listing symptoms, possible causes, and remedies for lift malfunctions.

Pump Solenoid Status Indicator

Explains the function of the LED status indicator for pump solenoids and its diagnostic meaning.

Understanding Limit Switch States

Details how limit switches function during lift operation and their state changes.

Tower Anchor Guide Replacement

Procedure for replacing the tower anchor guide assembly.

Tower Anchor Guide Replacement Steps

Detailed steps for removing and replacing the tower anchor guide.

Tower Anchor Guide Replacement Steps (Continued)

Continuation of the tower anchor guide replacement procedure, including roller removal.

Roller Assembly Replacement

Instructions for replacing roller assemblies on the lift.

Gas Spring Replacement Procedure

Steps for replacing the gas spring on the lift.

Gas Spring Replacement Steps (Part 1)

Detailed steps for removing and replacing the gas spring.

Gas Spring Replacement Steps (Part 2)

Continuation of gas spring replacement steps, including reassembly.

Main Roller Assembly Replacement

Procedure for replacing the main roller assembly.

Main Roller Removal Process

Steps to remove the main roller assembly from the lift.

Stow-Lock Latch Replacement

Procedure for replacing the stow-lock latch mechanism.

Stow-Lock Latch Replacement Steps (Part 1)

Detailed steps for removing and replacing the stow-lock latch.

Stow-Lock Latch Replacement Steps (Part 2)

Continuation of stow-lock latch replacement steps, including reassembly.

Stow-Lock Assembly Removal and Replacement

Steps to remove and replace the stow-lock assembly from the tower.

T-Nut Roller Replacement Procedure

Instructions for replacing the T-nut roller.

T-Nut Roller Replacement Steps

Detailed steps for removing and installing the T-nut roller.

Hydraulic Pump Replacement Procedure

Procedure for replacing the hydraulic pump assembly.

Hydraulic Pump Replacement Steps

Detailed steps for disconnecting and replacing the hydraulic pump.

Hydraulic Circuit Diagram Explained

A diagram illustrating the lift's hydraulic system components and their interconnections.

Electrical Wiring Diagram Introduction

Overview of electrical wiring diagrams, including their purpose and structure.

Wire Color Code Legend

Table of wire color codes used in electrical diagrams for identification.

Electrical Diagram Labels and Conventions

Explanation of symbols and labels used in the electrical wiring diagrams.

Electrical Symbols Guide

Definitions of standard electrical symbols used in the wiring diagrams.

Wiring Diagram Sheets

Reference to the detailed electrical wiring diagrams provided in the manual.

Slide-Away Lift Schematic - Sheet 1

The first part of the detailed electrical schematic for the slide-away lift.

Slide-Away Lift Schematic - Sheet 2

The second part of the detailed electrical schematic for the slide-away lift.

Spare Parts Identification

Parts Diagram Overview

Introduction to the spare parts section, outlining how to use parts diagrams and lists.

Decal Locations and Part Numbers

Shows where decals are applied on the lift and lists their corresponding part numbers.

Slide-Away Pump Assembly Diagram

Exploded view of the pump assembly, with numbered components.

Slide-Away Pump Assembly Parts List

List of parts for the pump assembly, including reference numbers, descriptions, and part numbers.

Slide-Away Hydraulic System Diagram

Exploded view of the hydraulic system components.

Slide-Away Hydraulic System Parts List

List of parts for the hydraulic system, including reference numbers and part numbers.

Slide-Away Electrical Components Diagram

Exploded view of the electrical components of the lift.

Slide-Away Electrical System Parts List

List of parts for the electrical system, including reference numbers and part numbers.

Slide-Away Pendant and Interlock Switch Diagram

Exploded view of the pendant and door interlock switch assembly.

Pendant and Interlock Switch Parts List

List of parts for the pendant and door interlock switch.

Slide-Away Platform Assembly Diagram

Exploded view of the platform assembly, showing its constituent parts.

Slide-Away Platform Assembly Parts List

List of parts for the platform assembly, including reference numbers and part numbers.

Slide-Away Arm Assemblies Diagram

Exploded view of the arm assemblies, detailing their components.

Slide-Away Arm Assemblies Parts List

List of parts for the arm assemblies, including reference numbers and part numbers.

Slide-Away Baseplate Assembly Diagram

Exploded view of the baseplate assembly, showing its components.

Baseplate Assembly Parts List (Part 1)

List of parts for the baseplate assembly, including reference numbers and part numbers.

Baseplate Assembly Parts List (Part 2)

Continuation of the baseplate assembly parts list.

Slide-Away Armrests Diagram

Exploded view of the armrests, detailing their components.

Slide-Away Armrests Parts List

List of parts for the armrests, including reference numbers and part numbers.

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