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RINCO ULTRASONICS AG RDG20 User Manual

RINCO ULTRASONICS AG RDG20
54 pages
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Operating manual
Generator
RDG20/30/35/
40/70
English

Table of Contents

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RINCO ULTRASONICS AG RDG20 Specifications

General IconGeneral
BrandRINCO ULTRASONICS AG
ModelRDG20
CategoryPortable Generator
LanguageEnglish

Summary

Introduction

Important Information for Unit Identification

Details on identifying the unit by type designation and series number.

Explanation of Symbols and Marks

Transport

Receipt of Shipment

Procedures for checking the shipment upon arrival for completeness and damage.

Handling Shipping Damage

Steps to take and responsibilities for damage incurred during transport.

Technical Data

Standards and Usage Conditions

Specifies conformity, ambient conditions, temperature range, leakage current, and protective measures.

Limit Values and Connected Loads

Details type, power ratings, mains voltage, input power, and standby power.

Safety Information

General Safety Guidelines

Highlights potential hazards from unauthorized removal of covers, improper use, and installation.

Intended Use of Generators

Defines the generators' purpose for welding and cutting, and associated material hazards.

Requirements for Generator Use

Outlines conditions for generator installation and operation, including compliance with directives.

Installation Handling Precautions

Advises on proper handling to avoid mechanical stress and electrostatic discharge damage.

Electrical Connections Safety

Details safety requirements for electrical installation and connections, including EMC guidelines.

Operation Safety Precautions

Specifies requirements for monitoring, protection devices, and emergency stop circuits during operation.

Installation

Mechanical Installation

Covers the physical dimensions and assembly requirements for the generator unit.

Ambient Conditions

Specifies permissible environmental conditions for generator installation and operation.

Electrical Installation

Details power supply and other electrical connection procedures for the unit.

EMC Compliant Installation

Outlines guidelines for installing the system to meet EMC requirements.

Operation

High Voltage Safety

Warns about high voltage hazards and necessary precautions during operation.

Noise Emissions Guidelines

Discusses noise levels, potential harm, and required countermeasures like ear defenders.

Vapours and Dust Emissions

Addresses hazards from material emissions during welding/cutting and necessary protective measures.

Temperature Considerations

Highlights risks of high temperatures generated and recommends fire extinguishing systems.

Guarantee Statement

Details the terms and requirements for the manufacturer's guarantee obligation.

Product Information

Key Features Overview

Provides a summary of the generator's main features, control concept, and process reliability.

Available Generators and Variants

Power Classes

Lists the available power classes for the RDG generators.

Operating Controls and Indicators

Controls and Indicator Identification

Identifies and describes key controls and indicators on the generator unit.

Connection of the Generator

Signal Descriptions

Details the electrical signals for power supply, digital inputs/outputs, and oscillator connection.

Operating Modes

Welding Mode

Describes the continuous operation mode for welding, without time or energy monitoring.

Power Overload Handling

Explains the generator's behavior when operating at excessive power levels.

Soft Start and Start Amplitude

Details the soft start process for protecting the oscillator system and achieving target amplitude.

Ultrasonic Test Function

Explains the use of the ultrasonic test for fault diagnosis and frequency optimization.

Settings

Dip Switch Configuration

Explains how to adjust welding amplitude, cable length, and slow control rate using dip switches.

Jumper J6 Configuration

Details the output signal configuration options for Jumper J6.

Jumper J9 and J10 Settings

Explains the settings for Jumpers J9 (Emergency OFF) and J10 (Start).

Amplitude Values

Amplitude Values for 20 kHz Generators

Provides amplitude values and diagrams for 20 kHz generators based on configuration.

Amplitude Values for 30 kHz Generators

Lists amplitude values and diagrams for 30 kHz generators based on configuration.

Amplitude Values for 35 kHz Generators

Provides amplitude values and diagrams for 35 kHz generators based on configuration.

Amplitude Values for 40 kHz Generators

Lists amplitude values and diagrams for 40 kHz generators based on configuration.

Amplitude Diagram for 70 kHz Generators

Shows amplitude diagrams for 70 kHz generators based on configuration.

Example Applications

Starting and Stopping Ultrasonic Operation

Illustrates basic circuits for starting and stopping ultrasonic operation using digital inputs.

Amplitude Selection Methods

Details how to externally vary amplitude using the analogue input AMPL_AIN.

Power Measurement Techniques

Explains how to use analogue outputs POWER_AOUT and PART_COUNT_OUT for power measurement.

Technical Data

Voltage Supply

Specifies the required voltage supply for the RDG generator and its tolerance.

Generator Fuses

Lists the fuses used in different generator models and their ratings.

Analogue and Digital Inputs/Outputs

Details voltage levels for digital inputs/outputs and general parameters for analogue I/O.

Cleaning and Maintenance

Periodic Checks

Outlines periodic checks for cooling fans, filters, cables, and screws.

Disposal

Error Messages and Error Analysis

Troubleshooting

General Errors

Lists common general errors and their remedies, including LED status and I/O issues.

Generator Error LED1 Causes and Remedies

Details causes, responses, and remedies for errors indicated by Generator Error LED1.

Converter and Application Errors LED2

Lists causes, responses, and remedies for converter and application errors indicated by LED2.

Limit Error LED3 Causes and Remedies

Details causes, responses, and remedies for limit errors indicated by LED3.

Service Centre Addresses