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Rinnai REU-KB2530FFUD-US User Manual

Rinnai REU-KB2530FFUD-US
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Direct Vent Tankless Water Heater
Installaon and Operaon Manual
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WARNING

This manual provides informaon on the installaon, operaon, and maintenance of the water heater. For proper
operaon and , it is important to follow the instrucons and adhere to the safety precauons.
A licensed professional must install the water heater according to the exact instrucons on pages 4-32.
The consumer must read the enre manual to properly operate the water heater and to have regular maintenance
performed.

FOR INDOOR APPLICATIONS ONLY
RU80i .................... --
RU98i .................... --
FOR OUTDOOR APPLICATIONS ONLY
RU80e ................... --
RU98e ................... --

Table of Contents

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Rinnai REU-KB2530FFUD-US Specifications

General IconGeneral
BrandRinnai
ModelREU-KB2530FFUD-US
CategoryWater Heater
LanguageEnglish

Summary

Important Safety Information

Safety Definitions

Explains safety alert symbols and their meanings.

Safety Behaviors and Practices for the Consumer and Installer

Consumer and Installer Safety Practices

Outlines essential safety rules for users and installers to prevent hazards.

Installation Instructions

Installer Qualifications

Details the necessary skills and certifications for qualified installers.

General Instructions

Provides overarching rules and prohibitions for appliance installation.

Type of installation

Specifies the approved installation environments for the appliance.

Prepare for installation

Parts included

Lists components provided with the water heater unit.

Tools needed

Lists essential tools required for installation.

Determine Installation Location

Environment

Addresses air quality and corrosive compound considerations for installation sites.

Water Quality

Explains the impact of water quality on the heat exchanger and warranty.

Direct Vent Terminal Clearances (Indoor Units)

Clearance Requirements Table

Details minimum clearance distances for vent terminals based on location.

Other Than Direct Vent Terminal Clearances (Outdoor Units)

Outdoor Unit Clearance Requirements

Specifies minimum clearances for outdoor vent terminal installations.

Additional clearances

Vent Termination Location Considerations

Provides specific guidance for locating vent terminations.

Unit clearances

Indoor Unit Clearances

Lists clearance requirements for indoor models.

Outdoor Unit Clearances

Lists clearance requirements for outdoor models.

Freeze Protection

Winterizing Recommendations

Offers advice on protecting the unit and piping from freezing.

Maximum vent length

Vent Length Calculation for Concentric Venting

Guides the calculation of maximum vent length based on elbows.

Installation Steps

Checklist to Determine Installation Location

A checklist to ensure the chosen location meets all requirements.

Mount to Wall

Step-by-step instructions for securely mounting the water heater to a wall.

Remove the Front Panel

Instructions on how to safely remove the front panel for access.

Installation of venting (indoor models only)

Approved Venting Manufacturers and Products

Lists certified manufacturers and their venting products for indoor units.

Venting Guidelines

DO NOT Venting Practices

Prohibits specific materials and methods for vent system installation.

MUST DO Venting Practices

Mandates essential requirements for a compliant vent system.

Flue Installation with Concentric Venting (indoor models only)

Concentric Venting Termination

Illustrates horizontal and vertical flue termination for concentric venting.

Flue Installation with Centrotherm Venting (indoor models only)

Centrotherm Venting Termination

Shows diagrams for horizontal and vertical termination with Centrotherm venting.

Twin Pipe PVC/CPVC Vent Installation

Ubbink® Concentric to Twin Pipe Adaptor

Details the installation of the specific adaptor for twin pipe systems.

Vent and Air Piping Materials

Materials for PVC/CPVC Vent Systems

Lists approved materials for PVC/CPVC vent and air piping.

Determining Total System Equivalent Length

Option 1: Equivalent Vent Length Calculation

Provides a method for calculating total equivalent vent length using a worksheet.

OPTION 2: Maximum Equivalent Vent Length Tables

Natural Gas Units Vent Length Tables

Tables showing maximum vent lengths for natural gas units based on elbows.

Maximum Equivalent Vent Length Tables (continued)

Propane Units Vent Length Tables

Tables showing maximum vent lengths for propane units based on elbows.

Adaptor Installation

Ubbink Twin Pipe Adaptor Installation Steps

Step-by-step guide for installing the Ubbink adaptor.

Installation of PVC/CPVC Vent and Intake Air Piping:

Adaptor Installation Configurations

Illustrates configurations for 3" and 4" PVC/CPVC adaptor installations.

Certified PVC/CPVC Vent Termination Options

Vent Termination Configurations

Describes three main types of PVC/CPVC vent terminations.

Termination Installation

General instructions for installing vent terminations.

IPEX Concentric Vent Kit (CVK) Installation

Specific installation guidance for the IPEX Concentric Vent Kit.

IPEX CONCENCTRIC VENT KIT (CVK) CLEARANCES:

Acceptable Venting Clearances

Shows diagrams and minimum distances for IPEX CVK terminations.

Table 8: Approved PVC/CPVC Vent Configurations

Venting Installation Sequence

Outlines the sequential steps for installing the vent system.

Certified PVC/CPVC Vent Termination Options (continued)

3” and 4” Low Profile Vent Termination Kits

Details kits and installation for low profile terminations.

PVC/CPVC Sidewall (Tee and Snorkel) Terminations:

Twin Pipe (PVC/CPVC) Terminations

Covers termination guidelines for twin pipe PVC/CPVC systems.

PVC/CPVC Roof (Tee and upside down “U”) Terminations:

Multiple Water Heater Installation – Through the Roof

Provides guidance for through-roof installations with multiple units.

Pitched Roof Termination Clearances:

Basic Instructions for Cementing Joints:

Offers basic steps for properly cementing vent pipe joints.

Parts Information

Ubbink® Concentric to Twin Pipe Adaptor

Provides physical data for the Ubbink adaptor.

Types of Acceptable PVC/CPVC Elbows for Venting System

Shows acceptable and unacceptable elbow types for vent systems.

Vent Components and Assigned Equivalent Lengths:

Approved PVC/CPVC Termination Components

Lists termination components and their assigned equivalent lengths.

PVC/CPVC Equivalent Vent Length Calculation Sheet

Calculation Sheet Instructions

Explains how to use the vent length calculation sheet.

Condensate (indoor models only)

Checklist for Venting and Condensate (indoor models only)

Verifies correct venting and condensate drain installation.

Installation of Plumbing

Pressure Relief Valve Requirements

Details the mandatory requirements for pressure relief valves.

Isolation Valves

Recommends installing isolation valves for easier maintenance.

Piping Requirements

Outlines general requirements for water piping connections.

Isolation Valves and Pressure Relief Valve

Isolation Valves Installation Instructions:

Step-by-step guide for installing isolation valves.

Pressure Relief Valve Installation Instructions:

Detailed steps for correctly installing the pressure relief valve.

Pressure Relief Valve Maintenance:

Provides guidance on the annual maintenance of the pressure relief valve.

Piping Diagram for Basic Installation

Diagram Key

Explains the symbols used in the basic piping diagram.

Connect Water Heater to Water Supply

Checklist for Plumbing

A checklist to ensure proper plumbing connections and safety.

Installation of Gas Supply

General Instructions

Key safety and procedural points for gas supply installation.

Size the gas pipe

Gas Pipe Sizing Tables

Tables to determine the correct gas pipe size based on length and type.

Connect Electricity

Grounding Requirements

Emphasizes the importance of proper electrical grounding according to codes.

Adjust for High Altitude

Altitude DIP Switch Settings

Guides adjustment of DIP switches for optimal performance at different altitudes.

Adjust for Vent Length (indoor models only)

Vent Length DIP Switch Adjustment

Instructions for adjusting DIP switch for vent length compliance.

Checklist for Gas and Electricity

Gas and Electrical Connection Checks

Verifies all gas and electrical connections are correctly made and safe.

Installation of Temperature Controller

Controller Location

Advises on optimal placement for temperature controllers.

Cable Lengths and Sizes

Specifies maximum cable lengths and gauge for controller wiring.

Configurations

Explains controller connection options and limitations.

Mounting the controller

Controller Mounting Procedure

Provides detailed steps for mounting the temperature controller.

Final Checklist

Installation Completion Verification

A comprehensive checklist to ensure all installation steps are completed correctly.

Technical Data

Specifications

Lists detailed technical specifications for the water heater models.

Dimensions

Physical Dimensions

Provides diagrams and measurements of the water heater unit.

Pressure Drop Curve

Water Flow vs. Pressure Loss

Illustrates the relationship between water flow rate and pressure loss.

Outlet Flow Data

Water Flow vs. Temperature Rise

Shows how water flow rate changes with temperature rise.

Ladder Diagram

Electrical Ladder Diagram

Presents the electrical schematic for the appliance's control system.

Recirculation Mode

Pump Requirements and Sizing

Details specifications for recirculation pumps and sizing guidelines.

Recirculation Mode Installation

Step-by-step instructions for installing a recirculation pump.

Recirculation Mode Operation

Sequence of Operation

Explains the operational sequence for recirculation modes.

Economy Mode

Describes the operation and energy savings of Economy mode.

Comfort Mode

Details the operation of Comfort mode for faster hot water delivery.

Operation Instructions

Important Facts about your Water Heater

Key information regarding the safe operation and handling of the water heater.

Consumer Operation Guidelines for the Safe Operation of your Water Heater

Operating Instructions

Step-by-step guide for safely starting and operating the water heater.

To Turn Off Gas To Appliance

Procedures for safely shutting off the gas supply to the unit.

How to use the Temperature Controller

Controller Location and Dimensions

Guidance on selecting a location and physical dimensions of the controller.

Controller Operation Features

Explains features like mute and basic operation of the controller.

How to Set the Temperature

Temperature Setting Procedure

Step-by-step instructions on how to adjust the water temperature setting.

Temperatures Available with a Controller

Temperature Settings Table

Lists available temperature settings with and without controllers.

Alternate Temperature Settings

Details alternative temperature settings available via DIP switches.

Temperature Options Without a Temperature Controller

Default Temperature Settings

Explains the default temperature settings without a controller.

Setting Controller to Mute

Muting Controller Beeps

How to enable or disable audible beeps from the controller.

Locking the Controller

Controller Lock Function

Instructions for locking and unlocking the controller display.

To Display Diagnostic Information

Accessing Diagnostic Codes

How to retrieve and view diagnostic information from the controller.

Diagnostic Codes

List of Diagnostic Codes

A table listing codes and their corresponding data/units.

Diagnostic Codes and Remedies

Troubleshooting Common Codes

Provides remedies for specific diagnostic codes encountered during operation.

Required Maintenance

Cleaning Procedures

Step-by-step guide for cleaning the appliance's internal and external components.

Motors Maintenance

Notes on motor lubrication and cleaning requirements.

Temperature Controller Cleaning

How to clean the temperature controller using appropriate materials.

Lime / Scale Build-up

Addresses issues related to scale buildup and refers to flushing procedures.

Snow Accumulation

Advises on keeping vent terminals clear of snow and ice.

Clean the water filter

Instructions for cleaning the water inlet filter.

Pressure Relief Valve:

Manual Operation and Safety

Guidance on safely operating the pressure relief valve annually.

Visual Inspection of Flame

Flame Pattern Verification

How to visually inspect the burner flame for proper operation.

Freeze Protection

Protecting Unit from Freezing

Recommendations for protecting the water heater from freezing damage.

Winterizing

Winterizing Procedures

Steps for preparing the unit for winter shutdown or extended non-use.

Gas and Water Shutdown

Procedures for shutting off gas and water supplies for winterizing.

Electric Disconnection

How to disconnect electrical power to prevent surge damage.

Vent Termination Protection

Advice on covering vent terminals to prevent entry of debris.

Flushing the heat exchanger

Heat Exchanger Flushing Procedure

Step-by-step guide for flushing the heat exchanger using vinegar.

Manual draining of the water heater

Draining Procedure

Instructions for manually draining the water heater for storage or freeze prevention.

Preventing Freezing with Low Water Flow

Method to prevent freezing by circulating low water flow.

Frozen Unit/Piping Procedures

Steps to take if the unit or external piping has frozen.

State Regulations

Massachusetts State Requirements

Specific regulations for gas-fueled equipment installations in MA.

Replacement Parts

Parts Identification

Lists common replacement parts with their corresponding Tech Sheet item numbers.

EXTEND THE LABOR COVERAGE UNDER YOUR LIMITED WARRANTY*

Residential Applications Warranty Extension

Details conditions for extending labor warranty for residential use.

Commercial Applications Warranty Extension

Outlines conditions for extending labor warranty for commercial use.

Limited Warranty for Ultra Series RU80, RU98

Warranty Coverage Duration

Explains the duration of warranty coverage for different components.

What Rinnai will do

Describes Rinnai's process for handling warranty repairs or replacements.

How do I get service?

Obtaining Warranty Service

Steps to follow to get service under the limited warranty.

What is not covered?

Warranty Exclusions

Lists conditions and issues not covered by the limited warranty.

Limitation on Warranties

Warranty Limitations and Disclaimers

Details limitations on implied warranties and liability for damages.

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