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Robertshaw 110 Series User Manual

Robertshaw 110 Series
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INSTALLATION DATA
110 SERIES
GAS WATER HEATER
THERMOSTAT UnI-KIT
®
The Robertshaw® 110 Series Water Heater Thermostat Uni-Kit® is
designed for universal replacement applicaons. All models feature
a built-in, noncycling Energy Cut-O (ECO) system to shut o all gas
to the heater in case of excessive water temperatures. All models
have a 5-1/2” sensing element and vary by inlet and outlet size, shank
length, high temperature stop, and regulator type and seng. Except
for R103RV models, all are available in domesc (160°F Hi-Stop) or
commercial (180°F Hi-Stop) versions.
110TS - Has regulator which is less precise than R110R.
R110R - The regulator has a balancing diaphragm in addion to the
main pressure regulator diaphragm.
R110RC - Same as R110R except the thermostat can be converted from
use with natural to L.P. gas or L.P. to natural gas.
R103R - Same as R110R except has low capacity (35,000 BTU) for use
on recreaonal vehicles.
THERMOSTAT IDENTIFICATION BY GAS COCK DIAL TYPE
INSTALLATION INSTRUCTIONS
Turn off gas to equipment before servicing.
1. Shut o water supply to heater and all hot water outlets.
2. If changing from natural to L.P. or L.P. to natural gas, the burner and
pilot orices must also be changed.
3. If replacing a model R110RC converble thermostat, set the control
for the gas being used. As shown in the gure below, remove the
sloed cap on the gas cock dial. Insert a small screwdriver blade
into sloed plunger. Depress the plunger fully and rotate 90° to
“LP” or “NAT” as desired. Replace the sloed cap and ghten with
screwdriver. NOTE: Some O.E.M. models of the converble 110 have
a pilot regulator, which must also be changed. The model oered by
Uni-Line does not have this regulator.
CAUTION
THIS DEVICE SHOULD BE INSTALLED BY A QUALIFIED
TECHNICIAN WITH DUE REGARD FOR SAFETY AS IMPROPER
INSTALLATION COULD RESULT IN A HAZARDOUS CONDITION.
4. DO NOT remove the protecve plasc sleeve from the copper
sensing tube. Apply a small amount of pipe thread compound to
the brass shank threads. Remove the defecve thermostat and
install the new unit. DO NOT use a pipe wrench on the control body.
Recommended method to ghten the thermostat is to screw a short
(8’’-10”) piece of correctly sized pipe into the INLET boss and use
this pipe as a handle. Inseron of any other object can cause internal
damage resulng in a hazardous condion.
5. Prior to connecng piping to the thermostat, check inlet gas pressure
to make sure it does not exceed 1/2 psi (14” W.C.). High pressure can
damage the control causing a hazardous condion.
6. If it is not already installed, a drip leg (sediment trap) should be
added to the gas supply line to the control. (See gure below.)
All piping must comply with local codes and ordinances and with
Naonal Fuel Gas Code (ANSI Z223.1/NFPA, No. 54).
http://waterheatertimer.org/troubleshoot-gas-water-heater-thermostat.html#Shaw
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Robertshaw 110 Series Specifications

General IconGeneral
BrandRobertshaw
Model110 Series
CategoryWater Heater
LanguageEnglish

Summary

Robertshaw 110 Series Thermostat Uni-Kit Overview

Thermostat Identification by Gas Cock Dial Type

Identifies different Robertshaw 110 Series thermostat models based on their gas cock dial types.

Installation Instructions

Pre-Installation Safety and Preparation

Covers essential safety precautions and preparation steps before installing the thermostat unit.

Installation Steps and Connections

Details the physical connection and installation process for the thermostat, including piping and tubing.

Gas Conversion and Orifice Changes

Explains how to convert the thermostat for different gas types (natural to L.P. or vice versa).

Operating Instructions

LP Gas Safety Warnings

Critical safety warnings and procedures for handling and operating with L.P. (Propane) gas.

Turning Water Heater On and Off

Step-by-step guide on how to properly turn the water heater ON and OFF using the thermostat controls.

Service Instructions

Pilot Burner Adjustment

Instructions for adjusting the pilot burner flame size for optimal performance.

Main Burner Pressure Regulator Adjustment

Guidance on adjusting the main burner pressure regulator for R110R & R103RV models.

Automatic Pilot System

Discusses common causes of pilot outage in automatic pilot systems.

Energy Cut-Off (ECO) Check

Procedure to test the continuity of the Energy Cut-Off (ECO) circuit.

Thermocouple and Magnet Checks

Tests for thermocouple output and magnet function to ensure proper pilot operation.

Troubleshooting

Problem-Cause-Cure Chart

A chart listing common thermostat problems, their possible causes, and recommended cures.