EasyManua.ls Logo

Robin America R1200 User Manual

Robin America R1200
102 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Rozh -J) &ii
Generator
Technical Data & Overhaul Instructions
SERVICE MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Robin America R1200 and is the answer not in the manual?

Robin America R1200 Specifications

General IconGeneral
BrandRobin America
ModelR1200
CategoryAutomobile Parts
LanguageEnglish

Summary

Foreword

Generator Specifications

Specification Items

Lists key specifications for engine and generator components.

Performance Curves

Displays AC output characteristics under varying voltage and current.

DC Output Characteristics

Generator Features

Component Identification

Component Functions

Generator Components Function

Explains the function of the generator's stator, rotor, and brush.

Automatic Voltage Regulator (AVR) Function

Describes the AVR's function in automatically regulating voltage.

Control Panel Functions

Details the components and functions of the control panel.

Engine Components Function

Explains the various components and systems of the engine.

Ignition System Function

Describes the flywheel/magneto ignition system and timing.

Carburetor Function

Explains the horizontal suction type carburetor and its benefits.

Air Cleaner Function

Describes the semi-wet type air cleaner with a sponge element.

Main Operations Description

Electronic Ignition Mechanism

Explains the contact point-free ignition system (T.I.C.).

Generating Operation Process

Details the process of generating non-load voltage and voltage regulation.

DC Output Generation Process

Explains how DC output is generated via the diode stack and its waveform.

Generator Operational Limits

AC Output Limits

Discusses AC output considerations like power factor and starting current for various loads.

DC Output Limits

Covers battery charging, specific gravity, and capacity.

Wire Length Considerations

Details voltage drop and resistance in relation to wire length and cross-section.

Measuring Procedures

Required Meters for Measurement

Lists and describes the necessary meters (voltmeters, ammeters, frequency meter).

AC Output Measurement Procedure

Details the procedure for measuring AC output under rated load.

DC Output Measurement Procedure

Explains how to measure DC output and notes on battery charging.

Insulation Resistance Measurement

Outlines the method for measuring insulation resistance.

Functional Checks of Components

Control Panel Component Checks

Describes checking functional integrity of AC receptacles and circuit breakers.

Diode Stack (Rectifier) Continuity Check

Details checking continuity of the diode stack terminals.

AVR Defect Diagnosis

Explains how to determine if the AVR is defective by appearance or resistance.

Stator Resistance Check

Details checking stator resistance between terminals.

Rotor Resistance Measurement

Describes measuring the rotor's field coil resistance.

Brush Inspection and Maintenance

Details checking brush condition, length, and contact.

Ignition Coil Resistance Check

Explains measuring the resistance of the ignition coil unit.

Exciting Coil Check

Details measuring the resistance and voltage of the exciting coil.

Disassembly and Assembly Procedures

Preparation and Remarks for Disassembly

Provides general precautions and tips for disassembly and reassembly.

Special Tools for Disassembly/Assembly

Lists and illustrates special tools needed for disassembly and assembly.

Disassembly Sequence: Exterior Components

Outlines removing covers, panels, and fuel system parts.

Disassembly Sequence: Generator Core

Details removing the rotor and stator components.

Disassembly Sequence: Engine Internals

Explains removing the cylinder head, valves, and crankshaft.

Assembly Procedure: Engine Internals

Covers assembly of the crankshaft and main bearing cover.

Assembly Procedure: Piston and Rings

Explains installing piston rings and connecting the rod to the piston.

Carburetor Function and Maintenance

Carburetor Function and Structure

Explains the function and structure of the float, pilot, main, and choke systems.

Carburetor Disassembly and Assembly

Details procedures for disassembling and assembling the carburetor systems.

Safety Precautions

Fire Prevention Guidelines

Provides guidelines to prevent fire hazards during generator operation and refueling.

Exhaust Gas Safety Precautions

Warns about carbon monoxide poisoning from exhaust gases in poorly ventilated areas.

General Electrical and Usage Safety

Covers precautions against electric shock and improper connections.

Troubleshooting Guide

Starting Failures

Lists common causes for engine starting failures.

Abnormal Engine Running Issues

Lists common causes for abnormal engine running conditions.

Control Panel Indicator Failures

Identifies issues related to control panel indicators.

Abnormal Voltage Output

Lists causes for abnormal voltage output.

Adjustment Criteria Table

Wiring Diagram

Maintenance Schedule

Daily Checks and Maintenance (8 Hours)

Outlines daily maintenance tasks for the generator.

20-Hour Checks and Maintenance

Specifies maintenance tasks for every 20 hours of operation.

50-Hour Checks and Maintenance

Details maintenance tasks for every 50 hours or 10 days.

200-Hour Checks and Maintenance

Lists maintenance tasks for every 200 hours or monthly.

500-Hour Checks and Maintenance

Specifies maintenance tasks for every 500 hours or semi-annually.

1000-Hour Checks and Maintenance

Details maintenance tasks for every 1000 hours or annually.

Long-Term Storage Instructions

Provides instructions for storing the generator for extended periods.

Related product manuals