Roland TrueVIS SG2-540 - Maintenance Checklist

4-21
SG2-640/540/300
4
Service
Activities
Maintenance Checklist
SG2-640/540/300 Maintenance Checklist
Date:
User name: Serial number:
Check items Important Points Check
Interview with the customer Ask the customer if there is something that he/she is concerned about.
□ Done
Output / Get report before maintenance [Get report] by Peck2, or print both service report and history report.
□Done
Check drain bottle
If large amount of ink is discharged in the drain bottle, dispose of
it and give an explanation to the customer. Make sure to reset the
discharged ink count.
□Good
□Dispose
□Reset
Upgrade rmware. Upgrade if it is not the latest version.
□Done □Not necessary
Ver._______
Check
Consumable
Parts
Print head
Determine if it should be replaced based on the SHOT COUNT in the
history report, the test print result and the customer's interview.
□Good
□Replaced
□Reset
Perform manual cleaning by using cleaning sticks and cleaning
liquid.
□Cleaned
Output the test patterns of BIAS to check the error, and perform
adjustment if necessary.
□Good □Adjusted
Scan motor
Determine if it should be replaced based on MOTOR ERROR and
MOTOR HOURS in the History Report, or on the motor sound when
performing a print and the customer's interview. Put grease on the
gear if you replace the motor.
Replacement cycle: 3,000 hours
□Good
□Replaced
□Reset
Wiper
Determine if it should be replaced on the performance of the cleaning
or the wiping times of the history report.
Replacement cycle: Wiping count 3,000 times
□Cleaned □Replaced
Linear encoder scale 1
Check if the encoder scale has any dirt or dust or any ink on. Check
the encoder module also.
□Cleaned □Replaced
Linear encoder scale 2
Check the linear encoder sheet with [SERVICE MENU]>[PRINT
MENU]>[LINEAR CHECK]. If result is not good, upgrade the rmware
and VersaWorks, and perform cleaning and replacement if necessary.
□Good
□Cleaned
□Replaced
Cap top
Determine if it should be replaced based on the performance of the
cleaning.
Replacement cycle: 6 months
□Good
□Cleaned
□Replaced
Tray pad
Determine if it should be replaced from the time of replacement last
time or the appearance.
Replacement cycle: Wiping count 1,000 times
□Good □Replaced
Lithium battery Replacement cycle: 24 months
□Good □Replaced
Other
mechanical part
Carriage belt
Check if the carriage belt does not touch the upper end or lower end
of the drive pulley and idle pulley when the print-head moves in the
full width. Adjust the belt if necessary.
□Good □Adjusted
Cutter protection Replace it depending on the scratches.
□Good □Replaced
Pinch roller
Check if it is not worn out or not dirty, or not deformed. Check if it
rotates smoothly.
□Good □Replaced
Grit rollers Remove foreign substances put on it by using a brush.
□Done
Check printing
Check that there is no problem with the printing operation and
printing result.
□Done
Check cutting
Check that there is no problem with the cutting operation and cutting
result.
□Done
Output/Get report after maintenance [Get report] by Peck2, or print both service report and history report.
□Done
Remarks