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Rotair MDVN 22K User Manual

Rotair MDVN 22K
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USER'S AND
MAINTENANCE
MANUAL
Date:
20/02/2017
Code
MAN MDVN 22-26 K
ENG
Motor compressor MDVN 22 K MDVN 26 K
Revision
02
Page
1/68
USER'S AND MAINTENANCE MANUAL
Motor compressor
MDVN 22K MDVN 26K

Table of Contents

Questions and Answers:

Rotair MDVN 22K Specifications

General IconGeneral
Free Air Delivery2.2 m³/min
Working Pressure7 bar
EngineKubota D902
Engine Power16.1 kW
Weight520 kg
Width1350 mm

Summary

Foreword

General Information

Definitions

Explains key terms used in the manual for clarity and understanding.

Machinery Identification

Details how to identify the specific machine model and its data from the nameplate.

Harmonized Technical Standards

Lists the standards and directives the machinery complies with for safety and design.

General Description of the Machinery

Provides an overview of the motor compressor's function, application, and operating conditions.

Technical Characteristics of the Machinery

General Technical Characteristics

Lists overall specifications like dimensions, mass, fuel capacity, and tire data for both models.

Technical Characteristics of the Compressor

Details specific performance parameters of the compressor unit, including pressure and flow rates.

Technical Characteristics of the Engine

Provides specifications for the diesel engine powering the compressor, including brand, power, and emissions.

Technical Characteristics of the Electric Battery

Details specifications for the machine's electrical battery, such as voltage, capacity, and discharge current.

Service Temperatures

Specifies the operating temperature range and humidity limits for the machinery.

Acoustic Emissions

Reports the noise level produced by the machinery during operation as per EU directive.

Symbols and Warnings

Hazards

Explains various hazard symbols and their meanings to ensure user safety.

Forbiddances

Lists actions that are strictly prohibited during operation or maintenance to prevent accidents.

Obligations and Notices

Highlights mandatory actions like using PPE and important user notices for safe operation.

General Notices

Provides general advice, disclaimers, and rules for using the manual and related documents.

Use of the Machinery

Use Allowed

Defines the intended and permitted applications for the motor compressor.

Use Not Allowed

Specifies prohibited uses and potential liabilities for non-compliance.

Residual Risk

Identifies potential risks remaining even with proper use and precautions.

Levels and Qualifications of the Personnel

Safety Provisions

Safety Provisions Concerning Transport

Details safe procedures for securing and transporting the machinery.

Safety Provisions Concerning Lifting

Provides guidelines for safely lifting and moving the machinery using appropriate equipment.

Safety Provisions Relevant to Towing (for Road-Certified Compressors Only)

Specifies safety measures and requirements for towing the road-certified version of the compressor.

Prescriptions for the Installation and Parking of the Motor Compressor

Instructions for correctly installing and parking the compressor to ensure stability and safety.

Safety Provisions Concerning Maintenance

Outlines essential safety rules to follow during all maintenance and repair operations.

Machinery Components

Chassis and Axle

Describes the structural frame, axle system, and towing connection features.

Body

Details the machine's outer casing, its access features, and ventilation openings.

Engine

Refers to the engine details provided in Section 2 of the manual.

Compression Unit

Explains the internal workings of the air compression system, including screw rotors.

Separator Tank

Describes the function and safety features of the air-oil separator tank.

Belts and Pulley

Explains the belt drive system connecting the engine and compressor for power transmission.

Control Panel

Details the operator's interface for monitoring pressure, hours, and pilot lamps.

Electrical Equipment of the Machinery

Operator's Panel Tools

Identifies and describes the instruments and controls on the operator panel.

Operator's Panel Pilot Lamps

Explains the meaning of various indicator lights on the control panel for machine status.

Fuses

Details the types, ratings, and locations of fuses used in the electrical system.

Lights (for Road-Certified Version)

Describes the function and wiring of the lighting system for road-certified models.

Hydraulic and Pneumatic Systems

Hydraulic Lubrication System

Explains the system for lubricating and cooling machine components using oil.

Pneumatic System

Describes the air intake, compression, separation, and delivery circuit.

Automatic Adjustment of the Engine RPM

Details how the engine speed is automatically regulated based on air demand and system pressure.

Provisions for the Appropriate Utilization of the Motor Compressor

Before Starting-Up

Step-by-step instructions for preparing the machine before initial operation.

Start-Up

Procedures for safely starting the motor compressor engine and systems.

During the Work Cycle

Guidelines for operation while the machine is actively working, including ventilation checks.

Stop

Steps for correctly shutting down the motor compressor and discharging pneumatic pressure.

After Stopping the Machine

Recommended actions after the machine has been stopped, such as cleaning.

Monitoring and Testing of the Machine

Monitoring and Testing of Engine Speed

Procedures for checking and adjusting engine operating speeds using specialized equipment.

Control System of Maximum Engine Speed

Instructions for managing the engine's maximum rotational speed, emphasizing not to alter it.

Control System of Minimum Engine Speed

Instructions for calibrating the engine's minimum idle speed, requiring qualified personnel.

Monitoring and Control of the Air Pressure of the Compressor

How to check and adjust the compressor's output air pressure if it deviates from specifications.

Monitoring and Control of Air Pressure Minimum Compressor

How to check and adjust the minimum operating air pressure, ensuring gauge reliability.

Safety Device

Emergency Stop Buttons

Details the function and operation of the self-restraint emergency stop system.

Operation of the Emergency Button

Step-by-step guide on using the emergency stop button for immediate machine shutdown.

Verification of the Safety Valve

Procedure for checking the functionality of the safety valve located on the oil separator tank.

Maintenance

Routine Maintenance

Defines routine maintenance and lists periodic operations to keep the machine operational.

Maintenance Program

A schedule of recommended maintenance tasks and their frequencies for optimal functioning.

Values of Tightening Screws and Bolts

Specifies torque values for correctly tightening screws and bolts according to coupling classes.

Maintenance

General heading for detailed maintenance procedures for various machine parts.

Checking and Cleaning the Filter Air Intake

How to inspect, clean, or replace the air intake filter cartridge.

Control the Electrical Battery

Procedures for checking the battery fluid, terminals, and charge state.

Fuso Replacement

Steps for replacing damaged or non-functional fuses in the machine's electrical system.

Replacement Lamps Light (for Version Approved)

Instructions for replacing bulbs in the machine's lighting system.

Tyre Pressure Monitoring

Guide on how to check and adjust tire pressure to the correct level.

Clean the Radiator Cooler

How to clean the radiator fins for optimal cooling performance.

Percentage Dosage of Cooling Liquid

Table for determining the correct antifreeze mixture based on temperature.

Checking and Cleaning Nozzle Oil Recovery

Procedure for inspecting and cleaning the oil recovery nozzle for proper function.

Drainage of the Fuel Tank

Steps for draining the fuel tank to remove water contamination.

Replacing Diesel Pre-Filter

Instructions for replacing the diesel pre-fuel filter to ensure clean fuel supply.

Check Break Device

Refers to the user manual for brake system checks and component replacement.

Control of Locking Wheel Bolts

How to periodically check the tightness of wheel bolts to ensure secure attachment.

Oil Filter Replacement Compressor

Steps for replacing the oil filter on the compressor unit.

Replacement of Compressor Oil

Recommends suitable oils and procedures for changing compressor oil.

Checking the Oil Mist Separator

How to check the oil mist separator for proper function and potential replacement.

Replacement of the Oil Separator Filter

Steps for replacing the oil separator filter, ensuring proper seal lubrication.

Engine Control and Maintenance

Refers to the engine manufacturer's manual for engine-specific controls and maintenance.

Control, Tension and Replacement of Transmission Belts

Guidelines for checking, adjusting tension, and replacing drive belts for optimal operation.

Spare Parts

Faults and Troubleshooting

Disposal, Elimination, Disposal of the Machine

Instructions for Dismantling

Steps for safely dismantling the machine and segregating waste materials.

Eliminating the Machine

Procedures for taking the machine out of service at the end of its mechanical life.

Waste Management

Guidelines for managing and disposing of various types of waste generated by the machine.

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