Section 03 787 RFI ENGINE
Subsection 04 (BOTTOM END)
F00D0QA
1
1. Hollow side facing bearing
Crankcase Halves
Assemble crankcase halves.
Crankcase Screws
Apply Loctite 518 (P/N 293 800 038) on screw
threads and Molykote 111 (P/N 413 707 000) be-
low head screws.
Torque crankcase screws to 12 N•m(106lbf•in)
as per following sequence. Repeat procedure,
retightening all screws to 24 N•m(17lbf•ft).
11
F15D05B
7 21 1 3 22 5 9
819 12 17 13 15 4
2
16 14 18
6
20 10
As a final step, torque only M10 screws no. 8 of
crankcase to 40 N•m(30lbf•ft) as per following
sequence.
F15D05C
11 7 1 3 5 9
812 4
6
102
Counterbalance Shaft Gear Oil
When crankcase assembly is completed, add
30 mL (1 oz) of motor oil SAE 30 to the counter-
balance shaft gear through the crankcase filler
plug.
F07D06A
1
1. Remove plug and add SAE 30 motor oil
Oil Fittings
If inlet and outlet oil fittings no. 11 of rotary valve
shaft have been removed from crankcase, rein-
stall them with their end pointing toward ignition
housing. Apply Loctite 518 (P/N 293 800 038) on
threads of fittings.
PTO Flywheel
Install O-ring onto crankshaft.
smr2005-083 99
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