Rotax Leonardo 120 - Service Tools, Equipment, Sealing and Lubricating Agents

27 - 2001
TYPE 120/154/177
Service tools, equipment, sealing and lubricating agents
■ Caution: Use only the tools and material described below for all servicing work. They have been tried and tested for many years and are suitable for all the work
situations described by the manufacturer.
◆ Note: The tools and equipment are also listed in the spare parts catalogue.
Pos. Code Description Use
1 877 650 Handle for oil seal inserter jigs
2 276 500 Inserter jig
for 25x52x7 oil seal for crankshaft,
transmission side
3 277 022 Inserter jig for 30x52x7oil seal, output shaft side
4 276 775 Inserter jig assy.
for 10x26x7 oil seal for water pump
shaft housing
5 277 530 Extractor for bearings
6 277 535 Inserter jig assy. for bearings
7 277 540 Inserter pipe
for AS 20x35x7 oil seal for gear
shaft - transmission cover (fitted from
exterior)
8 277 640 Inserter jig
for AS 20x35x7 oil seal for gear
shaft - transmission cover (fitted from
interior)
9 277 555 Retainer for primary and secondary pulley
10 277 560 Inserter sleeve for valve guide
11 277 512 Drift remover for valve guide
12 877 217
3/8" insert with size 4
centering pin
for camshaft retaining plate
13 877 511 Inserter jig for circlip/piston pin fitting
14 877 025 Inserter, type 120 for circlip/piston pin fitting
14 877 026 Inserter, type 154 / 177 for circlip/piston pin fitting
15 877 025
Piston rin
g
clam
p
, for t
yp
e
120
for piston 56.37 - 56.38 mm
Pos. Code Description Use
15 877 026
Piston ring clamp, for type
154 / 177
for piston 61.95 - 61.98 mm
16 276 474
Valve spring compressor
insert
for valve fitting and removal
17 277 570 Puller assy.
for 6302 ball bearings for gear
shafts
18 277 262 Puller plate
for 6302 ball bearings for gear
shafts
19 277 580 Clutch presser plate for variator
20 277 590 Inserter jig for variator
21 277 630 Guide ring for primary drive
22 277 650 Pick-up gauge
for ignition flywheel magneto and
batter
y
23 240 880
M8x50 threaded bolt
DIN 915
for retaining crankshaft
24 841 605
M16x1.5x40 Hex head bolt
DIN 961
for extracting flywheel
25 -
Spring compressor stand
(
not su
pp
lied with kit
)
for spring compressor
26 956 260 Water drain hose GC 8x12
for draining water, not supplied by
ROTAX
27 295 711 Set of gaskets for Leonardo 120 engine
27 295 716 Set of gaskets for Leonardo 154 engine
27 295 713 Set of gaskets for Scarabeo 120 engine
27 295 718 Set of gaskets for Scarabeo 154 + 177 engine