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RotorSport Calidus - User Manual

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Copyright of RotorSport UK Ltd
Document number RSUK0061
Page 1 of 147 Page issue 7, dated 12.04.16
Maintenance Manual
Gyroplane Type Calidus (UK spec only)
RotorSport UK Ltd
Poplar Farm
Prolley Moor
Wentnor
Bishops Castle
SY9 5EJ
Company Reg No 5486550
Phone: +44 (0) 1588 650769
Fax: +44 (0) 1588 650769
Email: info@rotorsport.org
CAA Approval No: DAI/9917/06
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Summary

Applicability

Section 1 Amendments to the Schedule

Change Summary

Details changes made to the maintenance schedule across various issues.

Section 2 Foreword

1. Applicability

Defines the scope and intended use of the maintenance schedule.

3. Notes

Provides important reminders and guidance regarding the maintenance schedule.

Section 3 Owner;Operator Responsibilities

Certifying Persons Responsibilities

Outlines duties and required skills for personnel certifying maintenance.

General Inspection Standards

Specifies the standards to be met for all maintenance task inspections.

Airworthiness Life Limitations

Defines component retirement limits based on time or cycles.

Section 4 Permit Maintenance Release

Pilot Maintenance

Details maintenance tasks that can be performed and certified by a licensed pilot.

Inspections After Operational Incidents

Procedures for inspecting aircraft after an incident like hard landing or contact.

Section 5 The Maintenance Check Cycle

Permitted Variations

Rules and limits for variations in maintenance check scheduling.

Section 6 Pilots Pre-Flight Check

Check A - Prior to First Flight of the Day

Specifies pre-flight checks required before the first flight of the day.

Section 7 Scheduled Maintenance Worksheets

Permit Renewal

Requirements for demonstrating compliance during the aircraft's permit renewal process.

Section 8 Annual Flight Test

Section 9 Aircraft Systems Description and Maintenance Methods

General System Notes and Setup

General guidelines, special tools, lubricants, and setup procedures for aircraft systems.

Airframe Structure and Repair

Details the airframe construction, assembly methods, and repair procedures.

Engine and Controls

Describes the engine type, controls, materials, setup, and repair procedures.

Cooling Systems

Details the aircraft's oil and water cooling systems, including schematics.

Throttle, Choke, and Electrical Systems

Explains throttle, choke controls, and the engine electrical system components.

Aircraft Electrical and Pneumatic Systems

Details the 12V DC electrical system and the pneumatic system operations.

Rotor and Propeller Systems

Describes the rotor systems, HTC propeller, and IVO-prop options.

Brake, Trim, and Control Systems

Explains rotor brake, pitch trim, rudder control, and flight control cable systems.

Cabin Interior and Instruments

Details the cabin interior, seats, harnesses, and instrument panel layout.

Suspension, Wheels, and Brakes

Describes the aircraft's suspension, wheels, tires, and brake system maintenance.

Fuel System

Explains the aircraft's fuel system, including tank configuration and fuel flow principles.

Fire Warning System

Details the fire warning system, its components, operation, and assembly.

Canopy Systems

Explains the canopy unlock warning system and procedures for canopy crack repair.

Section 10 IVO-Prop In-Flight Variable Pitch Propeller Option

IVO-Prop Operation and Setup

Details IVO-Prop operation, pitch control, data tables, assembly, and setup procedures.

Section 11 Modifications, Service Bulletins, and Letters

Approved Modifications and Updates

Information on approved modifications, service bulletins, and service information letters.

Appendix A Compass Calibration

RotorSport Calidus Specifications

General IconGeneral
ManufacturerRotorSport UK Ltd
Seats2
Engine Power100 hp
Rotor Diameter8.4 m
Height2.7 m
Empty Weight290 kg
Maximum Takeoff Weight450 kg
Max Speed185 km/h
Cruise Speed160 km/h
Fuel Capacity70 L