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General| Brand | Rover |
|---|---|
| Model | DEFENDER 300Tdi |
| Category | Automobile |
| Language | English |
Instructions for filing amendments, detailing sections and pages affected.
Manual covers vehicles from 1996 model year onwards, detailing warnings and definitions.
Detailed specifications for engine, fuel system, cooling, clutch, and transmission.
Safety precautions, advice against damage, and general fitting reminders.
Recommended lubricants, fluids, capacities, and lubrication practice.
Details on service schedules and vehicle checks for maintenance.
Description and operation of the fuel system components and layout.
Description of the engine cooling system and its components.
Description of manifold and exhaust system components and catalytic converter.
Description and operation of the clutch unit and its components.
Description of the R380 gearbox and fault diagnosis.
Description of the transfer gearbox and its operation.
Description of propeller shafts, including phasing and lubrication.
Description of rear axle and final drive components, lubrication, and ventilation.
Description of front axle and final drive components, lubrication, and ventilation.
Description of the steering system, power steering system, and components.
Description of the front suspension design and components.
Description of the rear suspension design and components.
Description of the hydraulic braking system and master cylinder components.
Description of wheel rims, tyres, tyre codes, and tyre inspection.
Description of the chassis and body construction for Defender variants.
Description of the heating and ventilation system and controls.
Description of the air conditioning system components and operation.
Description of wiper motor, drive rack, and associated components.
Description of electrical equipment, generator, and precautions.
Circuit diagram for the vehicle immobilisation and alarm system.
Detailed specifications for the 300Tdi engine type, dimensions, and components.
Specifications for the camshaft, including drive, location, and bearings.
Specifications for valves, including tappet clearance and seat angle.
Details of the engine lubrication system, including oil pump and pressure.
Specifications for the fuel system, including pump, filter, and cleaner.
Specifications for the cooling system, including type, fan, and thermostat.
Specifications for the clutch, including type and facing material.
Specifications for the main gearbox, transfer box, and rear axle.
Specifications for the front axle type, ratio, and constant velocity joints.
Specifications for the steering system, including power steering box and geometry.
Description of the suspension type, front, and rear axle location methods.
Specifications for shock absorbers, including type and bore diameter.
Specifications for front and rear brakes, parking brake, and servo/master cylinder.
Specifications for the air conditioning system, compressor, and refrigerant.
Specifications for tyre sizes and recommended pressures for various models.
Specifications for steel and alloy wheel sizes for different models.
Overall dimensions, wheelbase, and track measurements for 90, 110, and 130 models.
On-road and off-road towing weight specifications.
Specifications for off-road performance metrics like gradient, approach, and departure angles.
Tuning data for the 300 Tdi engine, including type, timing, and valve settings.
Specifications for injectors, including make, type, and opening pressure.
Specifications for the turbocharger, including make, type, and boost pressure.
Emphasizes workshop safety and responsibility for compliance with regulations.
Guidelines to prevent damage during maintenance and repair work.
General safety precautions for working in a workshop environment.
Steps to take before dismantling a component, including cleaning and bench preparation.
Guidelines for dismantling components, emphasizing cleanliness and correct procedures.
Procedures for inspecting components for wear and damage.
Guidelines for inspecting and handling ball and roller bearings.
Procedures for fitting and inspecting oil seals, emphasizing correct installation.
Guidelines for preparing and assembling joints and joint faces.
Procedures for inspecting, handling, and fitting flexible hydraulic pipes and hoses.
Information on identifying ISO metric bolts and screws.
Information on identifying ISO metric nuts and their strength grades.
Procedure for fitting keys into keyways, emphasizing cleanliness.
Guidelines for fitting new tab washers and ensuring correct design.
Guidelines for fitting and using cotter pins, emphasizing correct placement.
Guidelines for tightening slotted, castellated, and self-locking nuts.
Procedure for fitting and arranging locking wire for assemblies.
Information on UNF and Metric threads, and precautions for damaged threads.
Identification of unified threads for bolts, nuts, and studs.
Table of recommended lubricants and fluids for all climates and conditions.
General guidance on using high quality oil and adhering to servicing intervals.
Approximate capacities for various fluids and components in litres and pints.
Information on percentage concentration, protection limits, and cautions for anti-freeze.
Specification for recommended diesel fuel types and potential performance impact.
Capacities for side and rear fuel tanks for different models.
Overview of items in the Service Schedule and cross-references to procedures.
Checks for seats and belts, lamps, and wipers operation.
Procedure for checking and adjusting the handbrake.
Procedure for disconnecting, cleaning, and greasing battery terminals.
Checking operation of door and bonnet switches for alarm system functionality.
Checks for headlamp alignment, wheels, tyres, brake pads, and wheel alignment.
Procedure for under bonnet maintenance and component identification.
Procedure for checking cooling, intercooling, and heating systems for leaks.
Procedure for checking and adjusting engine valve clearances.
Procedure for removing and refitting the fuel filter element.
Procedure for renewing the air cleaner element and cleaning the dump valve.
Procedure for cleaning the engine breather filter.
Procedure for renewing the auxiliary drive belt.
Procedure for checking and topping up the power steering reservoir fluid level.
Procedure for checking and topping up the clutch fluid reservoir.
Procedure for checking and topping up the brake fluid reservoir.
Procedure for lubricating accelerator cable and linkage points.
Procedures for maintenance tasks performed under the vehicle.
Procedure for renewing engine oil and filter, including draining and refilling.
Procedure for renewing gearbox oil, including draining and refilling.
Procedure for renewing transfer gearbox oil, including draining and refilling.
Procedure for lubricating propeller shaft universal and sliding joints.
Procedure for draining and cleaning the fuel sedimenter.
Schedules for additional maintenance items like drive belts, fluids, and filters.
Procedure for checking and adjusting engine valve clearances.
Procedure for performing a cylinder compression test.
Procedure for testing engine oil pressure and identifying causes of low or excessive pressure.
Step-by-step procedure for removing the engine from the vehicle.
Procedure for removing and refitting the crankshaft pulley.
Procedure for removing and replacing the front cover plate and seal.
Procedure for removing, refitting, and tensioning the camshaft drive belt.
Procedure for removing and refitting the crankshaft gear.
Procedure for removing and refitting the crankshaft oil seal.
Procedure for removing and refitting the camshaft gear.
Procedure for removing and refitting the camshaft oil seal.
Procedure for removing and refitting the injection pump gear.
Procedure for removing and refitting the front cover gasket.
Procedure for removing and refitting the engine oil sump.
Procedure for removing and refitting the oil pick-up strainer.
Procedure for removing and refitting the flywheel, including run-out checks.
Procedure for removing and refitting the crankshaft rear oil seal housing.
Procedure for removing and refitting the crankshaft bearing bush.
Procedure for removing and refitting the flywheel housing.
Procedure for removing and refitting the oil filter.
Procedure for removing and refitting the oil temperature control valve.
Procedure for removing and refitting the oil filter head gasket.
Procedure for removing and refitting the cylinder head gasket.
Description of the fuel system, including supply and return lines and tank mounting.
Diagram and list of fuel system components.
Description of how the fuel system operates, including injection and air intake.
Diagram and component list for the 90 model fuel system.
Diagram and component list for the 110 model fuel system.
Diagram and component list for the 110/130 5-door twin tank fuel system.
Diagram and component list for the 110/130 2-door twin tank fuel system.
Diagram and component list for the twin tank fuel change-over mechanism.
Diagram showing the location of various fuel system components.
Diagram showing the location of EGR fuel system components.
Procedure for adjusting the throttle cable.
Procedure for checking the EGR throttle position sensor.
Procedure for adjusting low and high idle speeds.
Procedure for adjusting the throttle pedal stop.
Procedure for checking and adjusting injection pump timing.
Procedure for checking turbocharger boost pressure.
Procedure for priming the fuel system after component replacement or air in system.
Procedure for carrying out fuel system priming after pump removal or renewal.
Procedure for removing and refitting the fuel injection pump.
Procedure for removing and refitting fuel injectors.
Procedure for removing and refitting the fuel lift pump.
Procedure for removing and refitting the fuel sedimentor.
Procedure for removing and refitting the fuel filter assembly.
Procedure for removing and refitting the side mounted fuel tank.
Procedure for removing and refitting the side mounted fuel tank on 5 door vehicles.
Procedure for removing and refitting the rear mounted fuel tank.
Overview of items in the Service Schedule and cross-references to procedures.
Checks for seats and belts, lamps, and wipers operation.
Procedure for checking and adjusting the handbrake.
Procedure for disconnecting, cleaning, and greasing battery terminals.
Checking operation of door and bonnet switches for alarm system functionality.
Checks for headlamp alignment, wheels, tyres, brake pads, and wheel alignment.
Procedure for under bonnet maintenance and component identification.
Procedure for checking cooling, intercooling, and heating systems for leaks.
Procedure for checking and adjusting engine valve clearances.
Procedure for removing and refitting the fuel filter element.
Procedure for renewing the air cleaner element and cleaning the dump valve.
Procedure for cleaning the engine breather filter.
Procedure for renewing the auxiliary drive belt.
Procedure for checking and topping up the power steering reservoir fluid level.
Procedure for checking and topping up the clutch fluid reservoir.
Procedure for checking and topping up the brake fluid reservoir.
Procedure for lubricating accelerator cable and linkage points.
Procedures for maintenance tasks performed under the vehicle.
Procedure for renewing engine oil and filter, including draining and refilling.
Procedure for renewing gearbox oil, including draining and refilling.
Procedure for renewing transfer gearbox oil, including draining and refilling.
Procedure for lubricating propeller shaft universal and sliding joints.
Procedure for draining and cleaning the fuel sedimenter.
Schedules for additional maintenance items like drive belts, fluids, and filters.
Procedure for checking and adjusting engine valve clearances.
Procedure for performing a cylinder compression test.
Procedure for testing engine oil pressure and identifying causes of low or excessive pressure.
Step-by-step procedure for removing the engine from the vehicle.
Procedure for removing and refitting the crankshaft pulley.
Procedure for removing and replacing the front cover plate and seal.
Procedure for removing, refitting, and tensioning the camshaft drive belt.
Procedure for removing and refitting the crankshaft gear.
Procedure for removing and refitting the crankshaft oil seal.
Procedure for removing and refitting the camshaft gear.
Procedure for removing and refitting the camshaft oil seal.
Procedure for removing and refitting the injection pump gear.
Procedure for removing and refitting the front cover gasket.
Procedure for removing and refitting the engine oil sump.
Procedure for removing and refitting the oil pick-up strainer.
Procedure for removing and refitting the flywheel, including run-out checks.
Procedure for removing and refitting the crankshaft rear oil seal housing.
Procedure for removing and refitting the crankshaft bearing bush.
Procedure for removing and refitting the flywheel housing.
Procedure for removing and refitting the oil filter.
Procedure for removing and refitting the oil temperature control valve.
Procedure for removing and refitting the oil filter head gasket.
Procedure for removing and refitting the cylinder head gasket.
Description of the fuel system, including supply and return lines and tank mounting.
Diagram and list of fuel system components.
Description of how the fuel system operates, including injection and air intake.
Diagram and component list for the 90 model fuel system.
Diagram and component list for the 110 model fuel system.
Diagram and component list for the 110/130 5-door twin tank fuel system.
Diagram and component list for the 110/130 2-door twin tank fuel system.
Diagram and component list for the twin tank fuel change-over mechanism.
Diagram showing the location of various fuel system components.
Diagram showing the location of EGR fuel system components.
Procedure for adjusting the throttle cable.
Procedure for checking the EGR throttle position sensor.
Procedure for adjusting low and high idle speeds.
Procedure for adjusting the throttle pedal stop.
Procedure for checking and adjusting injection pump timing.
Procedure for checking turbocharger boost pressure.
Procedure for priming the fuel system after component replacement or air in system.
Procedure for carrying out fuel system priming after pump removal or renewal.
Procedure for removing and refitting the fuel injection pump.
Procedure for removing and refitting fuel injectors.
Procedure for removing and refitting the fuel lift pump.
Procedure for removing and refitting the fuel sedimentor.
Procedure for removing and refitting the fuel filter assembly.
Procedure for removing and refitting the side mounted fuel tank.
Procedure for removing and refitting the side mounted fuel tank on 5 door vehicles.
Procedure for removing and refitting the rear mounted fuel tank.
Description of the engine cooling system, including intercooling and oil cooling.
Description of coolant circulation under cold and warm engine conditions.
Description of the viscous drive unit for the engine cooling fan.
Diagram and description of the viscous unit when disengaged at normal temperature.
Diagram showing the viscous unit engaged at hot running temperature.
Procedure for draining and refilling the cooling system, including precautions.
Procedure for removing and refitting the viscous coupling and fan unit.
Procedure for removing and refitting the fan cowl.
Procedure for removing and refitting the fan pulley.
Procedure for removing and refitting the water pump.
Procedure for removing and refitting the auxiliary mounting bracket and gasket.
Procedure for removing, inspecting, and refitting the thermostat.
Procedure for removing and refitting the radiator and intercooler assembly.
Procedure for removing and refitting the expansion tank.
Description of the exhaust system components and construction.
Diagram and component list for the 90 model exhaust system.
Description of the catalytic converter's function in emission control.
Diagram and component list for the 110/130 model exhaust system.
Procedure for removing and refitting the induction manifold.
Procedure for removing and refitting the induction/exhaust manifold gasket.
Procedure for removing and refitting the exhaust manifold and turbocharger assembly.
Procedure for removing and refitting the exhaust front pipe.
Procedure for removing and refitting the intermediate pipe for 90 models.
Procedure for removing and refitting the intermediate pipe for 110/130 models.
Procedure for removing and refitting the tailpipe for 90 models.
Procedure for removing and refitting the tailpipe for 110/130 models.
Description of the clutch unit, comprising friction disc and diaphragm spring.
Description of how the clutch unit is operated hydraulically.
List and diagram of clutch components.
Conditions required for correct clutch operation, including shaft freedom and plate condition.
Symptoms and diagnosis for clutch spin or drag.
Symptoms and diagnosis for clutch slip.
Symptoms and diagnosis for clutch judder or fierce engagement.
Chart correlating symptoms with possible faults and item numbers.
Diagnosis of mechanical noises related to the clutch or gearbox.
Diagnosis of hydraulic faults affecting clutch operation.
Procedure for setting the clutch pedal and master cylinder.
Procedure for removing and refitting the clutch assembly.
Procedure for bleeding the clutch hydraulic system.
Procedure for removing and refitting the master cylinder.
Procedure for removing and refitting the clutch pedal.
Procedure for removing and refitting the release bearing assembly.
Procedure for removing and refitting the slave cylinder.
Procedure for dismantling, inspecting, and assembling the master cylinder.
Procedure for dismantling, inspecting, and assembling the slave cylinder.
Description of the R380 gearbox, including its features and lubrication.
List and diagram of the R380 gearbox components.
Fault diagnosis for common R380 gearbox symptoms like jumping out of engagement.
Procedure for adjusting the gear change lever bias spring.
Procedure for adjusting the fifth gear stop screw.
Procedure for removing the R380 gearbox from the vehicle.
Procedure for separating the transfer gearbox from the main gearbox.
Procedure for fitting the transfer gearbox and main gearbox assembly.
Torque specifications for various fixings related to the manual gearbox.
Description of the transfer gearbox, its function, and components.
Diagram showing the locations of oil seals in the transfer gearbox.
Fault diagnosis for oil leaks from the transfer box and main gearbox.
Procedure for removing the transfer gearbox from the vehicle.
Torque specifications for various fixings related to the transfer gearbox.
Description of propeller shafts, including joints, bearings, and splines.
Checking propeller shaft joints and splines for wear and alignment issues.
Procedure for removing the propeller shaft.
Procedure for overhauling the propeller shaft universal joints.
Steps for assembling the propeller shaft components.
Procedure for refitting the propeller shafts to the vehicle.
Description of the rear axle casing, differential unit, and hub assembly.
Details on lubricating the differential and hub bearings.
Description of the ventilation system for hub bearings and differential.
Diagram and component list for the rear axle hub on 90 models.
Diagram and component list for the rear axle hub on 110/130 models.
Diagnosis of oil leaks from hub seals, including potential causes and checks.
Procedure for removing the rear axle assembly.
Procedure for refitting the rear axle assembly.
Procedure for removing the rear hub assembly on 90 models.
Procedure for overhauling the rear hub assembly on 110/130 models.
Procedure for overhauling the rear stub axle on 90 models.
Procedure for overhauling the rear stub axle on 110/130 models.
Procedure for removing and refitting the differential assembly on 90 models.
Procedure for overhauling the differential assembly on 110/130 models.
Procedure for checking and adjusting differential backlash.
Torque specifications for various fixings related to the rear axle.
Description of the front axle casing, differential unit, and hub assembly.
Details on lubricating the differential, swivel pin housing, and wheel hubs.
Description of the ventilation system for differential and swivel housings.
Diagnosis of oil leaks from swivel housings and axle ventilation system.
Procedure for removing and refitting the front axle assembly.
Procedure for removing and refitting the front hub assembly on 60.25.01.
Procedure for overhauling the front hub assembly on 60.25.14.
Procedure for removing stub axle, driveshaft, and swivel pin housing.
Overhaul procedure for the front axle differential.
Torque specifications for various fixings related to the front axle.
Description of the steering system, including its design and components.
Description of the power steering system, its components, and operation.
Description of rotary valve operation at neutral and when assistance is demanded.
Fault diagnosis for insufficient power assistance, covering fluid level, leaks, and belt tension.
Procedure for testing the power steering system pressure and components.
Description of the steering damper and procedure for checking its condition and operation.
Diagnosis of steering faults, including excessive kickback and looseness.
Diagnosis for steering that is excessively light or sensitive, with freeplay.
Diagnosis for steering vibration, shimmy, or wobble.
Basic visual and safety checks to perform before a road test.
General procedure for conducting a road test to diagnose steering and handling issues.
Checklist for diagnosing stiff steering, including torque loads and adjustments.
Procedure for resetting the steering box tie bar.
Procedure for checking and setting swivel pin preload.
Procedure for checking and adjusting the steering box.
Procedure for checking the condition and operation of the steering damper.
Basic visual checks and adjustments for steering and suspension components.
Inspection of steering linkages and ball joints for wear and damage.
Procedure for adjusting the power steering box.
Procedure for adjusting the drag link length.
Procedure for centralizing the steering box.
Procedure for checking and adjusting steering lock stops.
Procedure for checking and adjusting front wheel alignment.
Procedure for adjusting the power steering pump drive belt.
Procedure for removing and refitting the steering column.
Procedure for removing and refitting the steering column lock.
Procedure for removing and refitting the steering column nacelle.
Procedure for removing and refitting the drop arm.
Procedure for removing and refitting the steering damper.
Procedure for removing and refitting the track rod and linkage.
Procedure for removing and refitting the drag link and its ends.
Overhaul procedure for the Adwest power steering box.
Torque specifications for various fixings related to the steering system.
Description of the front suspension design, components, and articulation.
Procedure for removing and refitting the panhard rod.
Procedure for removing and refitting the radius arm.
Procedure for removing and refitting the front shock absorber.
Procedure for removing and refitting the front road spring.
Procedure for removing and refitting the bump stop.
Procedure for removing and refitting the anti-roll bar.
Procedure for removing and refitting the anti-roll bar links.
Torque specifications for fixings related to the anti-roll bar and suspension links.
Description of the rear suspension design, components, and articulation.
Diagram and component list for the rear axle suspension.
Procedure for removing and refitting the rear road spring.
Procedure for removing and refitting the rear shock absorber.
Procedure for removing and refitting the bump stop.
Procedure for removing, renewing bushes, and refitting the upper suspension link.
Procedure for removing, renewing bushes, and refitting the lower suspension link.
Procedure for removing and refitting the anti-roll bar.
Procedure for removing and refitting the anti-roll bar links.
Procedure for removing and renewing the self-levelling unit.
Torque specifications for fixings related to the anti-roll bar and suspension links.
Description of the hydraulic braking system, calipers, and parking brake.
Diagram and list of master cylinder components.
Description of master cylinder operation and hydraulic system.
General practices and precautions for brake system service.
Procedure for checking and topping up brake fluid level.
Procedure for bleeding the brake system using manual or pressure methods.
Procedure for removing and refitting the master cylinder.
Procedure for removing and refitting the pressure reducing valve.
Procedure for removing and refitting the servo non-return valve.
Procedure for removing and refitting the servo assembly.
Procedure for removing and refitting the brake pedal assembly.
Procedure for removing and refitting front brake pads.
Procedure for removing and refitting front brake discs.
Diagram and key for the rear brake caliper.
Procedure for removing and repairing rear brake calipers.
Procedure for removing and refitting the rear brake disc.
Diagram and component list for the transmission brake.
Procedure for removing and refitting the transmission brake shoes.
Procedure for removing and refitting the handbrake cable.
Procedure for removing and refitting the vacuum pump.
Key to master cylinder components and overhaul procedure.
Procedure for dismantling and overhauling the master cylinder.
Description of wheel rims and tyres, including tyre codes and markings.
Chart identifying tyre wear patterns, causes, and remedies.
Diagnosis of common wheel and tyre symptoms like vibration and veer.
General information on vehicle wheels and tyres, including specifications.
Guidelines for inspecting tyres for wear, damage, and inflation.
Guidelines for inspecting wheels for damage and runout.
Guidelines for inspecting inflation valves for wear or leaks.
Information on maintaining correct tyre inflation pressures for optimal performance.
Procedure for balancing wheel and tyre assemblies, including cautions.
Description of static balance and its effect on wheel tramp.
Description of dynamic balance and its effect on wheel shimmy.
Procedure for balancing wheel assemblies off the vehicle.
Procedure for cleaning aluminium wheel rims.
Guidelines for changing tyres using appropriate equipment.
Guidelines for repairing tyre punctures, including limitations.
Procedure for removing wheels from the vehicle.
Procedure for removing and refitting wheel studs.
Description of the chassis construction, materials, and components.
Description of the body construction, materials, and panel treatments.
Diagram and dimensions for chassis alignment of the Land Rover 90.
Diagram and dimensions for chassis alignment of the Land Rover 110.
Diagram and dimensions for chassis alignment of the Land Rover 130.
Procedure for checking chassis frame squareness and dimensional checks.
Diagrams and identification of door lock mechanisms.
Procedure for removing and refitting door trim casing.
Procedure for removing and refitting the rear side door window regulator.
Procedure for removing and refitting the exterior handle for rear side doors.
Procedure for removing and refitting the sill locking button for rear side doors.
Procedure for removing and refitting the remote control lever for rear side doors.
Procedure for removing and refitting the rear side door latch assembly.
Procedure for removing and refitting the door glass for rear side doors.
Procedure for removing and refitting the mounting panel for front doors.
Procedure for removing and refitting the sill locking button for front doors.
Procedure for removing and refitting the window regulator for front doors.
Procedure for removing and refitting the remote control lever for front doors.
Procedure for removing and refitting the exterior handle for front doors.
Procedure for removing and refitting the latch assembly for front doors.
Procedure for removing and refitting the door glass for front doors.
Procedure for removing and refitting the locking barrel for front doors.
Procedure for adjusting the door striker.
Procedure for removing and refitting the rear seat cushion for 90 models.
Procedure for removing and refitting the rear seat squab for 90 models.
Procedure for removing and refitting the rear bench seat.
Procedure for removing and refitting front seat belts.
Procedure for removing and refitting rear seat belts for 90/110 station wagons.
Procedure for removing rear seat belts for 110 models.
Procedure for removing and refitting side trim panels for 90 station wagons.
Procedure for removing and refitting side trim panels for 110 station wagons.
Procedure for removing and refitting the rear end trim panel.
Procedure for removing and refitting the cubby box for 90/110 station wagons.
Procedure for removing and refitting the rear grab handle.
Procedure for removing and refitting the rear end lining.
Procedure for removing and refitting the front headlining for 90 station wagons.
Procedure for removing and refitting the rear headlining for 90 station wagons.
Procedure for removing and refitting the tail door trim casing.
Procedure for removing and refitting the tail door lock assembly.
Procedure for adjusting the tail door striker.
Procedure for removing and refitting the sun roof assembly.
Procedure for removing and refitting the interior mirror.
Procedure for removing and refitting the sun visors.
Procedure for removing and refitting the bonnet lock.
Procedure for removing and refitting the bonnet release cable.
Procedure for removing and refitting the lower fascia panel assembly.
Procedure for removing and refitting the front undertray.
Procedure for removing and refitting the rear undertray.
Procedure for removing and refitting the access panel in the front undertray.
Procedure for removing and refitting the access panel in the rear undertray.
Description of the heating and ventilation system, including controls.
Diagram and list of components for the heater assembly.
Description of how the heater system operates, including controls.
Description of fresh air vents and their operation.
Procedure for removing and refitting the heater unit.
Procedure for removing and refitting the blower motor.
Procedure for removing the heater matrix.
Procedure for removing and refitting the resistor unit.
Procedure for removing and refitting the heater control cable for temperature control.
Procedure for removing the heater control cable for air distribution.
Procedure for removing and refitting control cables and blower motor switch.
Description of the air conditioning system and its major units.
Description of the operation of the air conditioning system components.
Description of the air conditioning and heater controls for LH drive vehicles.
Description of the air conditioning and heater controls for RH drive vehicles.
General safety precautions for handling refrigerant and system components.
Actions to take in case of contact with refrigerant or inhalation of vapour.
Precautions to be taken during servicing of the air conditioning system.
Information on approved refrigerant oil and its quantities.
Procedure for handling rapid refrigerant discharge and compressor oil refill.
List of equipment required for servicing the air conditioning system.
Procedure for testing the air conditioning system.
Procedures for leak testing the system using electronic detectors or inert gas.
Procedure for testing the performance of the air conditioning system.
Procedure for removing and refitting the compressor.
Procedure for removing and refitting the compressor drive belt.
Procedure for removing and refitting the condenser fan and motors.
Procedure for removing and refitting the condenser.
Procedure for removing and refitting the receiver/drier.
Procedure for removing the heater/cooler unit for LH drive vehicles.
Procedure for removing and refitting the evaporator for LH drive vehicles.
Procedure for removing and refitting the expansion valve for LH drive vehicles.
Procedure for removing and refitting the heater matrix for LH drive vehicles.
Procedure for removing and refitting the blower motor assembly for LH drive vehicles.
Procedure for removing and refitting the blower motor assembly for RH drive vehicles.
Procedure for removing the heater/cooler unit for RH drive vehicles.
Procedure for removing and refitting the evaporator for RH drive vehicles.
Procedure for removing and refitting the expansion valve for RH drive vehicles.
Procedure for removing and refitting the heater matrix for RH drive vehicles.
Procedure for removing and refitting the resistor and blower motor for LH drive.
Procedure for removing and refitting the resistor and blower motor for RH drive.
Procedure for removing and refitting the wiper motor and drive rack.
Procedure for removing and refitting the wiper motor and drive rack for LH drive vehicles with A/C.
Procedure for removing and refitting the windscreen wiper arms.
Reference to electrical repair for the windscreen wiper/washer switch.
Reference to electrical repair for the rear screen wiper/washer switch.
Procedure for removing wiper wheel boxes for non-air conditioned vehicles.
Procedure for removing wiper wheel boxes for air conditioned vehicles.
Procedure for removing and refitting the rear wiper motor.
Procedure for dismantling, inspecting, and testing the wiper motor.
Description of the electrical system, polarity, and high voltage circuits.
Description of the generator, its operation, and maintenance.
Description of the alarm system features, components, and operation.
Circuit diagram for the immobilisation and alarm system with DDS.
Description of alarm system operation, including arming, disarming, and fault indications.
Description of the engine immobilisation system and its operation.
Procedure for overriding engine immobilisation using an emergency access code.
Information on alarm system fuses and their locations in the main fuse box.
Procedure for testing the generator and charging system.
Guidelines for safety when working on electrical and electronic components.
Procedure for disconnecting the vehicle battery.
Precautions and procedures for recharging the vehicle battery.
Procedure for removing and refitting the vehicle battery.
Procedure for removing and refitting the Electronic Control Unit (ECU).
Procedure for replacing the handset battery.
Procedure for removing and refitting the passive coil.
Procedure for removing and refitting the bonnet switch.
Procedure for removing and refitting the ultrasonic sensor.
Procedure for removing and refitting the alarm sounder.
Procedure for removing and refitting the alarm sounder relay.
Procedure for removing and refitting the anti-theft alarm indicator light.
Procedure for removing and refitting the alarm system fuse.
Procedure for removing and refitting the generator.
Procedure for removing and refitting the auxiliary drive belt.
Procedure for removing and refitting the starter motor.
Procedure for removing and refitting the headlamp assembly.
Procedure for removing and refitting side, tail, and direction indicator lamps.
Procedure for removing and refitting the side repeater lamp.
Procedure for renewing the bulb in the rear number plate lamp.
Procedure for removing and refitting the rear number plate lamp.
Procedure for renewing the bulb in the reverse and fog guard lamp.
Procedure for removing and refitting the reverse and fog guard lamp.
Procedure for removing the bulb from the interior lamp.
Procedure for removing and refitting the interior lamp.
Procedure for renewing instrument illumination bulbs.
Procedure for removing and refitting the starter switch.
Procedure for removing and refitting the windscreen wiper/washer switch.
Procedure for removing and refitting the direction indicator, headlamp, and horn switch.
Procedure for removing and refitting the main light switch.
Procedure for removing and refitting heated rear screen, fog lamp, and hazard warning switches.
Procedure for removing and refitting the cigar lighter.
Procedure for removing and refitting the rear screen wiper/washer switch.
Procedure for removing and refitting the headlamp levelling switch.
Procedure for removing and refitting the headlamp levelling unit.
Procedure for checking and adjusting headlamp beam alignment.
Procedure for removing and refitting the digital diesel shut-off valve.
Procedure for removing and refitting the instrument panel.
Procedure for removing and refitting the speedometer.
Procedure for removing and refitting the fuel and temperature gauges.
Procedure for removing and refitting the clock from the fascia panel.
Procedure for removing and refitting the clock from the centre dash panel.
Procedure for removing and refitting the warning light panel.
Procedure for removing and refitting the printed circuit for the warning light panel.
Procedure for removing and refitting the fuel gauge tank unit for rear fuel tanks.
Procedure for removing and refitting the fuel gauge tank unit for side fuel tanks.
Procedure for removing and refitting the wiper motor and drive rack.
Procedure for removing and refitting the wiper motor and drive rack for LH drive vehicles with A/C.
Procedure for removing and refitting the windscreen wiper arms.
Reference to electrical repair for the windscreen wiper/washer switch.
Reference to electrical repair for the rear screen wiper/washer switch.
Procedure for removing wiper wheel boxes for non-air conditioned vehicles.
Procedure for removing wiper wheel boxes for air conditioned vehicles.
Procedure for removing and refitting the rear wiper motor.
Procedure for dismantling, inspecting, and testing the wiper motor.
Description of the electrical system, polarity, and high voltage circuits.
Description of the generator, its operation, and maintenance.
Description of the alarm system features, components, and operation.
Circuit diagram for the immobilisation and alarm system with DDS.
Description of alarm system operation, including arming, disarming, and fault indications.
Description of the engine immobilisation system and its operation.
Procedure for overriding engine immobilisation using an emergency access code.
Information on alarm system fuses and their locations in the main fuse box.
Procedure for testing the generator and charging system.
Guidelines for safety when working on electrical and electronic components.
Procedure for disconnecting the vehicle battery.
Precautions and procedures for recharging the vehicle battery.
Procedure for removing and refitting the vehicle battery.
Procedure for removing and refitting the Electronic Control Unit (ECU).
Procedure for replacing the handset battery.
Procedure for removing and refitting the passive coil.
Procedure for removing and refitting the bonnet switch.
Procedure for removing and refitting the ultrasonic sensor.
Procedure for removing and refitting the alarm sounder.
Procedure for removing and refitting the alarm sounder relay.
Procedure for removing and refitting the anti-theft alarm indicator light.
Procedure for removing and refitting the alarm system fuse.
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