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General| Brand | Sacmi |
|---|---|
| Model | CCM001 |
| Category | Power Tool |
| Language | English |
Provides an overview of the manual's purpose and SACMI's rights regarding machine changes and copyright.
Instructions on where to keep the manual for easy access by operators and maintenance staff.
Guidance on the manual's structure, layout, and how to interpret safety symbols and notes.
Defines the different categories of users for whom the manual is intended, such as operators.
Details SACMI's responsibility for the machine as delivered and limitations regarding alterations.
Lists additional handbooks provided separately for electric and electronic components.
Explains the meaning of danger, warning, and alert symbols used throughout the manual and machine.
Information regarding the machine's identification plate, typically showing model and serial numbers.
Provides a general description of the CCM series hydraulic presses and their primary components.
Details the principal units that constitute the machine, such as extruder and forming units.
Defines the intended use of the machine and lists prohibited operations and potential misuse.
Presents diagrams and data for the overall dimensions of the machine with different extruder capacities.
Provides detailed technical specifications including production output, air, power, and coolant requirements.
Illustrates pneumatic, hydraulic, and cooling system diagrams and element layouts.
Information on electrical and mechanical safety devices designed to protect operators and the machine.
Guidelines for safely lifting, handling, and placing the machine or its components.
Rules and precautions for installing the machine, including electrical grounding and workspace.
Details the necessary training and qualifications for operators and maintenance staff.
General safety rules for operating, adjusting, and servicing the machine, including lockout procedures.
Specific guidelines for safe operation and maintenance, addressing risks like high temperatures and explosions.
Instructions on how to make the machine inoperative when it is no longer in use.
Information on machine division for shipping, dimensions, weights, and handling precautions.
Step-by-step instructions for placing and positioning the various machine parts.
Procedures for connecting the machine to external systems like extruder, coolant, and pneumatic supply.
Guidance on making the electrical connections between machine parts and grounding the unit.
Information on authorized personnel for start-up and potential risks from improper operations.
Essential checks to perform before starting the machine, including connections and safety devices.
Steps to verify machine operation and parameter settings before the production run.
Operations to perform before starting the automatic cycle, including data loading and system checks.
Procedure for initiating the machine's automatic cycle once all conditions are met.
Instructions for restarting the machine after initial start-up or interruptions.
Details on the electric cabinet and control keyboard for running and monitoring the machine.
Instructions for setting up, operating in manual mode, and starting/stopping the machine.
Procedure for running the machine in automatic mode, including start and stop sequences.
Description of the production cycle stages, from pellet insertion to product removal, with controls.
Procedures for handling emergency cycles and resetting the machine after faults or stoppages.
Instructions for ejecting samples to check the formed product for defects.
Parameters and adjustments for the extruder, metering pump, feed tube, and by-pass system.
Procedures for adjusting the drum's connecting rod pre-load, cutter, and pellet insertion timing.
Procedures for product removal adjustment and quality control unit calibration.
Details on adjustable parameters within the machine's pneumatic system.
Procedures for adjusting oil flow, forming stage pressure, and actuator downstroke.
Guidelines for checking and adjusting the cooling system's coolant level and filters.
Instructions for installing and removing machine tooling, with safety warnings.
Procedure for adjusting the tension of the product exit conveyor belt.
Guidance on replacing inductive sensors and setting their correct distance for proper reading.
Steps for resetting encoders, including manual operations and zero-setting.
Introduction to maintenance schedules and safety precautions before starting any work.
Detailed instructions for routine periodic maintenance tasks on various machine units.
Maintenance procedures specific to the 50 kg/h extruder, including overhauling and oil checks.
Maintenance tasks for the 100 kg/h extruder, covering auger overhaul, oil changes, and sensor checks.
Maintenance procedures for 150-200 kg/h extruders, including auger overhaul and pump servicing.
Procedures for sharpening, replacing blades/cutters/nozzles, and cleaning the insertion drum.
Maintenance tasks for the forming unit, including cleaning, overhauling valves, and replacing gaskets.
Instructions for greasing, checking, and replacing stripper and actuator control cams.
Guidance on replacing gaskets for the rotary distributor.
Procedures for checking and changing oil, replacing filters, and cleaning valves in the hydraulic system.
Tasks related to cleaning the filter and cleaning/replacing silencers in the air supply system.
Procedures for checking coolant level, adding coolant, cleaning filters, and changing coolant.
Procedure for checking the efficiency and functionality of the machine's safety devices.
Instructions for checking and replacing valves in the air injection device.
Procedures for replacing the conveyor belt and cleaning related components.
Details on recommended oils and greases for machine lubrication, including specifications.
Table of settings for tightening nuts and bolts based on thread diameter and type.
Provides common machine malfunctions, their causes, and recommended remedies.
Steps to safely shut down and make the machine inoperative when it is no longer in use.
Guidelines for safely dismantling the machine, referencing installation and handling procedures.
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