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Sacmi Imola CHS Series User Manual

Sacmi Imola CHS Series
116 pages
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INSTRUCTIONS MANUAL
062AZ005A
INSPECTION SYSTEM FOR PLASTIC/ALUMINUM CAPS
CHS
TECHNICAL
DOCUMENTATION
ENGLISH
Translation of the original instructions

Table of Contents

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Sacmi Imola CHS Series Specifications

General IconGeneral
BrandSacmi
ModelImola CHS Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

Introduction

Provides an overview of the manual's purpose and safety guidelines.

Where to Keep the Manual

Instructions on manual storage and accessibility for operators.

How to Use the Manual

Explains how information is organized and how to interpret symbols.

Users of the Manual

Defines roles like operator and maintenance worker.

Warranty

Outlines warranty terms, conditions, and exclusions.

Attachments

Lists supplementary documents included with the manual.

Key to Safety Symbols

Explains various warning, danger, and alert signs used in the manual.

Machine Nameplate

Details the identification plate on the machine.

Conformity Declaration

States the machine's compliance with relevant European directives.

Features

Machine Description

Overview of the CHS family machines and their purpose.

Main Devices

Lists the primary components of the CHS100 and CHS200 machines.

Spacer

Describes the double roller spacer and optional turn-plate spacer.

Spark Tester Device

Details the function and typical defects detected by the spark tester.

Standard Conveyor Belt

Explains the function of the standard conveyor belt.

Overturned Conveyor Belt

Describes the overturned conveyor belt used in the CHS200.

Electrical Cabinet

Refers to other manuals for electrical cabinet information.

Pneumatic System

Details the components of the pneumatic system.

Diverter (Optional)

Explains the function of the optional diverter.

Top Inspection System

Describes the top inspection system for cap quality control.

Bottom Inspection System

Details the bottom inspection system for cap quality control.

360° Inspection System (Optional)

Describes the optional 360° inspection system for cap wall analysis.

Intended, Prohibited and Misuse of the Machine

Defines intended use, prohibited operations, and misuse of the machine.

Overall Dimensions

Provides overall dimensions for the CHS100.

CHS100 Overall Dimensions

Shows graphical representation and dimensions for CHS100.

CHS200 Overall Dimensions

Shows graphical representation and dimensions for CHS200.

Technical Features

Lists technical data for electrical and pneumatic systems.

CHS100/CHS200 Technical Data

Presents detailed technical specifications for the machines.

Spark Tester Device Technical Data

Provides technical data specific to the spark tester device.

Acceptable Fluctuations for Indicated Variables

Specifies permissible fluctuations in electrical and pneumatic variables.

Rating Plate

Illustrates and describes the machine's rating plate.

Product Characteristics

Defines the type and dimensions of caps the machine can handle.

Airborne Noise Level Emitted by the Machine

Details noise level measurements for CHS100.

CHS100 Sound Pressure Level

Presents sound pressure level data for CHS100.

CHS200 Sound Pressure Level

Presents sound pressure level data for CHS200.

Data Sheet

Provides a data sheet template for machine configuration.

Diagrams

Introduces system diagrams.

Pneumatic System Diagram

Shows the pneumatic system diagram for CHS100.

Pneumatic System Diagram CHS200

Shows the pneumatic system diagram for CHS200.

Safety Equipment and Precautions

Safety Devices

Discusses the general safety devices installed on the machine.

General Standards

Covers general safety standards and environmental conditions for operation.

Installed Safety Devices

Details specific safety devices like shutdown systems and emergency stops.

Shutdown Devices

Explains the function of shutdown devices.

Shutdown Signals

Describes how shutdown signals are communicated to the operator.

Devices to Safeguard the Operator

Lists guards and other devices protecting the operator.

Emergency Stop Buttons

Explains the usage and function of emergency stop buttons.

Safety Rules for Handling

Provides guidelines for safely handling the machine.

Lifting

Details safe procedures for lifting the machine.

Movement

Covers safe practices for moving the machine.

Placing the Load

Outlines procedures for placing the machine after movement.

Using the Lift Equipment

Specifies correct usage of lifting equipment.

Installation

General standards and requirements for machine installation.

General Standards Installation

Covers installation standards, space requirements, and grounding.

Operator Training

Emphasizes the need for trained personnel for operation.

Company Using the Machine

Specifies company responsibilities for personnel training and PPE.

The Operator

Defines operator qualifications and tasks.

The Maintenance Worker

Outlines requirements and tasks for maintenance personnel.

Operation, Adjustments and Maintenance General

General safety standards for operating, adjusting, and maintaining the machine.

General Standards Operation

Key safety standards for operation, maintenance, and use of parts.

Lights: Residual Risks from Light Discharge

Warns about potential eye damage from bright lights.

Access to Machine Through Cap Exit Area

Warns against accessing the cap exit area while the machine is running.

Safety Guards with Mechanical Lock

Discusses safety guards with mechanical locks and their security.

Pneumatic Drive Risks

Advises on shutting off pneumatic systems before operation.

Risks from Excessive Air Pressure

Warns against modifying pressure relief devices.

Decommissioning and Dismantling the Machine

Introduces procedures for decommissioning and dismantling.

Decommissioning

Outlines steps for safely decommissioning the machine.

Dismantling

Details procedures for dismantling the machine and recycling materials.

Installation

Shipping and Handling

Covers procedures for shipping and handling the machine.

Machine Blocks

Explains how the machine is divided for shipping.

Dimensions and Weights

Notes that dimensions/weights are approximate.

Part Handling

Provides guidelines for handling machine parts.

Assembling the Machine

Step-by-step instructions for assembling the machine.

Connections

General information on connecting the machine to power sources.

Connection to the Pneumatic System

Details how to connect the machine to the pneumatic system.

Electrical Connection

Covers requirements for connecting the machine to the electrical system.

Connecting the Electric Cables

Provides instructions for connecting the main electric cables.

Ground Connection

Explains how to make the ground connection for safety.

Start-Up

General Information Start-Up

States that start-up is for trained personnel only.

Start-Up Procedure

Outlines the start-up procedure.

Preliminary Checks

Lists essential checks before starting the machine.

Operation Check

Details steps for checking machine operation after start-up.

Operation of the Spark Tester Device Panel

Describes the operation of the spark tester control panel.

Operating Principles Spark Tester

Explains how the spark tester device works.

Operating Instructions

Operator Interface

Describes the control panel and monitor for machine operations.

CHS Operator Interface

Illustrates and labels the main operator interface components.

Indicator Tower

Explains the meaning of the indicator tower lights.

Spark Tester Device Operator Interface

Describes the operator interface for the spark tester.

Work Cycles

Outlines different work cycles for the machine.

Work Cycle in Manual Mode

Details operations performed in manual mode.

Local Mode (Automatic)

Describes the normal automatic operating cycle.

Normal Cycle

Steps for restarting the machine in normal automatic mode.

Product Configuration Change

Steps for changing product configuration in automatic mode.

Cycle with Software Configuration Changes

Procedures for changing software and image settings.

Remote Cycle (Automatic)

Explains operation in remote automatic mode.

Machine Stoppage

Covers normal shutdown procedures.

Shutdown During Operation

Steps for shutting down the machine during operation.

Emergency Stop

Details how to activate the emergency stop.

Restoring Operation After Emergency Shutdown

Steps to follow after an emergency shutdown.

Adjustments

Adjusting the Vision System

Procedures for adjusting the vision system components.

Procedure for Checking Acquisition and Ejection Devices

Verifies sensor, encoder, and reject device functionality.

Procedure for Checking Acquisition and Ejection Devices (Quality)

Verifies proper ejection of defective vs. good quality pieces.

Procedure for Inspecting Products

Details how to test product inspection and rejection performance.

Pneumatic System Adjustment

Adjustments for pneumatic system components like blowers.

Pneumatic Control Unit Adjustments

Adjustments for the pneumatic control unit.

Pressure Adjustment

Step-by-step guide to adjusting system pressure.

Pressure Switch Setting

Procedure for setting the pressure switch parameters.

Size Changeover Procedures

Procedures for adjusting the machine for different cap sizes.

Adjusting the 2-Wheel Spacer

Instructions for adjusting the 2-wheel spacer for cap size.

Adjusting the Turn-Plate Spacer

Details how to adjust the turn-plate spacer for cap operation.

Adjusting Cylinder YV3 and Timing Sensor SQ6

Adjusts cylinder YV3 and timing sensor SQ6 for accurate cap timing.

Adjusting the Spark Tester Turn-Plate

Adjusts the turn-plate for the spark tester.

Adjusting Blowers for Solenoid Valve and Sensors

Adjusts blowers and nozzles for cap handling.

Adjusting the Overturned Conveyor Belt (CHS200)

Adjustments for the overturned conveyor belt in CHS200.

Adjusting the Final Diverter (Optional)

Adjusts the optional diverter for cap deflector.

Adjusting the Cap Slide Plate

Details positioning of the cap slide plate.

Adjusting the Reject Conveyor

Adjusts the reject conveyor height and band.

Replacing the Sensors

Shows locations of various sensors on the machine.

Adjusting the Image Capture

Adjustments for camera positioning, focus, and brightness.

Maintenance

Safety: General Rules and Precautions

General safety rules and precautions for maintenance operations.

Routine Maintenance

Outlines routine maintenance tasks and schedules.

Routine Maintenance Table

A table detailing routine maintenance tasks, intervals, and actions.

Routine Maintenance Operations

Specific routine maintenance tasks to be performed.

Cleaning of the Lenses, Focus Lenses and Mirrors

Instructions for cleaning optical components.

Cleaning the Conveyor Belts

Procedure for cleaning conveyor belts.

Conveyor Belt Tensioning

Steps for checking and adjusting conveyor belt tension.

Replacing the Belt

Detailed steps for replacing the conveyor belt.

Cleaning/Replacing the Pneumatic System Filter

Instructions for cleaning or replacing the pneumatic filter.

Cleaning the Electrical Cabinet and Fans

Procedure for cleaning electrical cabinets and fans.

Checking Operation of Spark Tester Device Brush

How to check the spark tester device brush functionality.

Check Operation of Safety Microswitch SQ42

Checks the function of a specific safety microswitch.

Special Maintenance Operations

States that special maintenance requires expert personnel.

Torques (Nuts & Bolts)

Provides torque specifications for nuts and bolts.

Trouble-Shooting

Lists common problems, causes, and remedies.

Trouble-Shooting for the Machine

Provides troubleshooting guidance for machine issues.

Dismantling

Decommissioning

Outlines steps for safely decommissioning the machine.

Dismantling

Details procedures for dismantling the machine and recycling materials.

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