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SAF-HOLLAND SK RB 9022 K User Manual

SAF-HOLLAND SK RB 9022 K
32 pages
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Service
Edition 01/2006
SK RB 9022 K/SK RB 9019 K with KNORR brake calliper
SK 1000 ET 120
Maintenance and Repair Manual
for SAF Disc Brakes
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SAF-HOLLAND SK RB 9022 K Specifications

General IconGeneral
BrandSAF-HOLLAND
ModelSK RB 9022 K
CategoryAutomobile Parts
LanguageEnglish

Summary

General Safety Instructions

Maintenance Instructions

Maintenance Schedule

Provides a schedule for maintenance intervals for SAF axles, including mileage and time-based checks.

Brake Testing and Fault Finding

Outlines a procedure for testing brakes and troubleshooting common issues with a flowchart.

Adjuster Check

Details the procedure for checking the brake adjuster, including visual inspection and functional testing.

Brake Pad Check

Explains how to check brake pad thickness using wear indicators and measurements.

Special Notes

Contains important storage, painting, and brake cylinder usage instructions.

Spare Part Illustrations and Designation

Axle Beam Assembly and Axle End Assembly

Details the axle beam assembly and axle end assembly, including associated parts.

Hub Unit and Brake Disc

Covers the Hub Unit and Brake Disc, listing their item numbers and designations.

Wheel Bolt Assembly and Wheel Flange

Describes wheel bolt assembly, wheel bolts, wheel nuts, and wheel flanges.

Brake Calliper Assembly and Brake Pad Set

Illustrates the brake caliper assembly and the brake pad set, listing their components.

Guide Pin Groups and Tappets

Details various guide pin groups (folding bellows, steel cap) and tappets with boots.

Repair Kits for SAF Disc Brakes

Lists available repair kits for SAF disc brakes, specifying their contents by item number.

Installation Instructions

Repairing the Brakes

Detailed steps for repairing SAF disc brakes, including caliper removal and pad replacement.

Replacing the Brake Disc

Procedure for removing and replacing the brake disc, including cleaning contact surfaces.

Inspecting the Brake Disc

Guidelines for inspecting brake discs for cracks, unevenness, and wear limits.

Replacing the Hub Unit

Steps for loosening the axle nut and removing the hub unit using a puller.

Installing the Hub Unit

Instructions for preparing and installing the hub unit onto the stub shaft, including torque specs.

Bolting on the Brake Calliper

Procedure for bolting the brake caliper onto the brake caliper carrier with correct torque.

Examining Caliper Components

Inspects boots on tappets and brake caliper guide system for wear, damage, and proper seating.

Installing Brake Pads and Retainer

Steps for installing brake pads and the pad retainer, ensuring correct clearance.

Adjusting Running Clearance

How to adjust the running clearance to 0.7 mm using the adjuster and a feeler gauge.

Replacing Tappets and Boots

Procedure for removing and installing tappets and tappet boots, including inspection of sealing caps.

Inspecting the Adjuster Thread

Checks the adjuster thread for corrosion or damage, warning against unscrewing tubes completely.

Installing Tappets with Boots

Guides on installing tappets with boots, with variations for caliper mounted on or off the axle.

Sealing Brake Calliper Bearing

Instructions for using a seal kit to properly seal the brake caliper bearing and guide bush.

Repairing Caliper Bearing with Guide Kit

Details on repairing the brake caliper bearing using a guide and seal kit, including brass bush replacement.

Replacing Rubber Guide Sleeve

Procedure for removing and replacing the rubber guide sleeve, including bore inspection.

Replacing the Brake Calliper

Instructions for removing and replacing the entire brake calliper, with safety warnings.

Installing the Brake Calliper

Steps for mounting a replacement brake calliper, checking movement, and fitting caps.

Replacing Brake Calliper Carrier

Procedure for removing the old brake calliper carrier and mounting a new one.

Replacing the Brake Cylinder

Instructions for removing and installing the diaphragm brake cylinder, including connections.

Overview of Hub Unit Components

Visual overview of various components that make up the hub unit assembly.

Service Tools

Axle Nut Wrench and Wheel Hub Puller

Details SAF axle nut wrench (W.A.F. 85) and wheel hub puller, with part numbers.

Tappet/Boot Installation Drift and Inner Boot Puller

Describes the installation drift for tappets with boots and a puller for the inner boot.

Brass Bush Tools

Covers tools for brass bush service: puller/pusher, wedge fork, and caulking tool.

Assembly Pin Steel Cap

Instructions for making an assembly pin steel cap according to a provided sketch.

SAF Ratchet Wrench

Details the SAF ratchet wrench, including its part number for specific brake adjustments.

Tightening Torque Specifications

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