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SAF SKRS 9042 SK 500 plus User Manual

SAF SKRS 9042 SK 500 plus
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SK RS 9042 - SK 500 plus
Maintenance and
Repair Manual
Service
Edition 01/2006
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SAF SKRS 9042 SK 500 plus Specifications

General IconGeneral
CategoryAutomobile Parts
WidthUnknown
HeightUnknown
DiameterUnknown
WeightUnknown

Summary

SAF Vehicle Information

Type Plate for Axle Identification

Details for identifying SAF axles using the type plate.

Component Description

Overview of the Components

Introduction to key components like hub caps and wheel hubs.

Wheel bearing

Information on wheel bearings, their service life, and maintenance procedures.

Camshaft

Details on camshaft mounting, lubrication, and wear indication.

Brake linings

Information on brake lining contour, wear indicators, and riveting.

General Service Instructions

Maintenance Instructions

Maintenance Intervals

Details on mileage and time intervals for maintenance checks.

Mechanical Check

Specific mechanical checks and lubrication points with intervals.

Visual and Safety Inspection

Guidelines for general annual inspections of brakes, air bags, and tyres.

Special Service Conditions

Service recommendations for vehicles with long standing periods or extreme use.

Maintenance Instructions

Adjusting the Wheel Bearing Clearance

Step-by-step guide to adjusting wheel bearing clearance.

Lubricant Specification

Specifications for lubricants used for wheel bearings and camshafts.

BRAKE Type SNK 420

Details for BRAKE type SNK 420, including drum bore and lining specifications.

Assembly Tools

List of specialized tools required for assembly procedures.

Spare Part Illustrations

Torque Wrench Settings

Torque specifications for various threaded connections and components.

Installation Instructions

Repairing the Brakes

Procedure for removing and installing the wheel hub during brake repair.

Installation Instructions

Brake Drum Cleaning

Guidelines for cleaning brake drums to prevent bearing damage.

Disassembling the Brakes

Steps for disassembling brake shoes from the brake carrier.

Inspecting the Camshaft

Method for inspecting camshaft radial clearance.

Removing and Installing the Camshaft

Procedure for removing and installing the camshaft.

Installation Instructions

Removing the Camshaft

Steps for removing the camshaft from the bearing.

Replacing the Compact Bearing

Procedure for replacing compact bearings on the brake carrier.

Tightening Torque for Compact Bearing Bolts

Torque specifications for compact bearing mounting bolts.

Installation Instructions

Replacing the Compact Bearing Assembly

Procedure for replacing the complete compact bearing assembly on the slack adjuster.

Camshaft Bearing Lubrication Intervals

Reference to maintenance instructions for camshaft bearing lubrication intervals.

Installation Instructions

Brake Linings

Description of brake linings, rivets, and wear indicators.

Replacement of the Brake Lining

Detailed procedure for replacing brake linings on brake shoes.

Installation Instructions

Brake Drum

Information on brake drum diameter and wear limits.

Inspecting the Brake Drum

Procedure for inspecting brake drum surface for cracks and wear.

Removing and Installing the Brake Drum

Steps for removing and installing the brake drum.

Installation Instructions

Replacing the Brake Drum

Procedure for replacing the brake drum from the wheel hub.

Installing the Brake Shoes

Steps for properly installing brake shoes in the brake carrier.

Installation Instructions

Cam Roller Installation

Procedure for installing cam rollers on brake shoes.

Brake Shoe Spring Clip Installation

Steps for installing the spring clip on brake shoes.

Checking Assembly and Operational Condition

Checking the assembly and operational condition of installed brakes.

Installation Instructions

Turning Down the Brake Linings

Procedure for turning down brake linings for uniform contact.

Brake Lining Lathe

Specifications for brake lining lathe supporting tubes.

Installing the Wheel Hub with Brake Drum

Steps for installing the wheel hub and brake drum assembly.

Installation Instructions

Hub End-Float Setting

Procedure for setting the hub end-float and tightening hub nuts.

Wheel Cap Installation

Procedure for replacing the wheel cap O-ring and fitting the hub cap.

ABS Sensor Check

Checking the voltage output of the ABS sensor.

Installation Instructions

Checking the Brake Lining Thickness

Procedure for checking brake lining thickness using sight holes.

Brake Lining Wear Indicator

Explanation of the brake lining wear indicator and its meaning.

Installation Instructions

Repairing the Wheel Bearings

Overview of wheel bearing repair and grease change procedures.

Changing the Wheel Bearing Grease

Procedure for changing wheel bearing grease.

Wheel Bearing Kit

Information about the genuine SAF wheel bearing kit.

Original Compact Hub

Description of the original compact hub.

Installation Instructions

Removing the Wheel Bearing Assembly

Steps for removing wheel bearing inner and outer races.

Installing the Wheel Bearing Assembly

Procedure for installing seal rings and bearing outer races.

Installation Instructions

Wheel Bearing Grease Packing

Procedure for packing wheel bearings with grease.

Installing the Exciter Ring

Steps for installing the ABS exciter ring.

Wheel Bearing Unit Installation

Using installation drift to press in unitised seals and sealing washers.

Slack Adjuster

Braking System – Checking and Adjustment

Procedure for checking and adjusting the braking system.

S-Cam Brakes with Manual Slack Adjusters

Detailed steps for adjusting manual slack adjusters on S-cam brakes.

Slack Adjuster

Automatic Slack Adjuster – Adjustment Type HALDEX

Procedure for adjusting the HALDEX automatic slack adjuster.

Function Check

Steps for checking the function of the automatic slack adjuster.

Slack Adjuster

Automatic Slack Adjuster - Adjustment Type S-ABA

Procedure for adjusting the S-ABA automatic slack adjuster.

Function Check

Steps for checking the function of the S-ABA automatic slack adjuster.

Track Control

Optical Measuring Instruments

Requirement for using optical measuring instruments for track control.

Original Installation Centering

Method for original installation using universal centering on wheel studs.

Service Inspection Centering

Method for service inspection using universal rim centering.

Track Control

Air Suspension Ride Height Adjustment

Adjusting air suspension ride height according to SAF specifications.

Semi-Trailers with Trailing Steering Axle

Axle alignment specifications for semi-trailers with trailing steering axle.

Trailer

Axle alignment specifications for trailers.

Causes of Alignment Deviations

Common causes for axle alignment deviations.

Service Tools

Lever for Hub Cap

Description and part number for a lever for hub caps.

Axle Nut Wrench W.A.F. 85

Description and part number for an axle nut wrench.

Wheel Hub Puller

Description and part number for a wheel hub puller.

Installation Drift for Unitised Seal

Description and part number for an installation drift for unitised seals.

Service Tools

Wheel Bearing Installation Drift

Description and part number for a wheel bearing installation drift.

Brake Shoe Clamping Device

Description and part number for a brake shoe clamping device.

Clamping Rings for Brake Drum Lathe

Description and part number for clamping rings for brake drum lathes.

Tightening Torque in Nm

Torque Wrenches Settings

Table of torque settings for various thread sizes and material strengths.

Wheel Fixing

Torque specifications for TRILEX wheel fixing.