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Samsung SM421 User Manual

Samsung SM421
60 pages
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Operation Handbook
SM421
Operation Handbook (2a/8)
Version 1.0
P.N: J68061090A

Table of Contents

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Samsung SM421 Specifications

General IconGeneral
BrandSamsung
ModelSM421
CategoryLaboratory Equipment
LanguageEnglish

Summary

PART I. Machine Overview

Name of Each Part

Identifies and labels physical components of the machine's front and rear views.

Name of the Operation Panel

Details the buttons, indicators, and controls on the machine's operation panel.

Configuration of MMI

Explains the layout and components of the Machine-Machine Interface (MMI) software.

PART II. Power Supply and Procedure Preparing for Production

Procedure of Power Supply

Outlines the steps for connecting the power source and checking the rated voltage for the machine.

Nozzle Type and Applied Part

Lists different nozzle types with their external shapes and dimensions for part placement.

Turning On/Off the Main Switch

Describes the procedure for safely turning the main power switch on and off.

Procedure Preparing for Production

Details initial inspections, including power connection and general machine checks before operation.

MMI Initialization

Explains the process of initializing the Machine-Machine Interface (MMI) and checking system modules.

Return to Origin (Homing)

Describes how to return the machine to its home position using the 'Start' button.

Warming-Up

Details the procedure for warming up the machine for optimal placement accuracy.

PART III. Production

Preparation For Production

Covers initial steps for production, including loading PCB files and setting up the machine.

Setup the Conveyor

Guides on adjusting conveyor width and setting up PCB fixing methods.

Arranging Backup Pins

Explains how to position and install backup pins to support PCBs during placement.

Production

Covers the main production phase, including loading PCB programs and starting operations.

Finishing the Production

Details the process of stopping production and shutting down the machine.

PART IV. How to stop the machine in emergency

Temporary Stop

Describes methods for temporarily halting and resuming production operations.

Start Mode

Explains how to restart production after the machine enters a 'FREEZE' mode due to an error.

System Emergency Stop

Details how to manage system-initiated emergency stops and resume operation.

Emergency Stop by Operator

Covers manual emergency stops using the 'EMG' switch or 'MOTOR FREE' button.

PART V. Changing Jobs

SMT In-Line Process

Outlines the sequence of operations in an SMT In-Line system and related measures.

Changing Jobs

Provides instructions on modifying machine settings and procedures for new job setups.

PART VI. Additional Check Points

Checking Feeder

Provides checks for proper mounting and functionality of the feeder and its components.

Checking Locker

Details how to check if the feeder's locker mechanism is properly engaged for tape feeding.

Checking Part Reel

Explains how to correctly mount part reels on the feeder for smooth component feeding.

Checking Feeder Mounting

Guides on verifying correct feeder installation, including probe pins and LED status.

Setting Pickup Height

Describes how to adjust the part pickup height based on tape type for accurate component placement.

Operating After Reel Change

Details the procedure for closing the reel arm after a reel change, with specific attention to lifting.

Reel Information Check Precautions

Advises on precautions when checking reel information, emphasizing opening the reel arm first.

Arranging Backup Pins

Explains how to determine optimal positions for backup pins to support PCBs.

Setting Backup Pin Height

Guides on setting the correct height for backup pins to ensure PCB flatness.

Checking PCB Flatness

Describes how to check PCB flatness using a ruler in diagonal and horizontal directions.