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Sanyo Denki Sanmotion R 3E S User Manual

Sanyo Denki Sanmotion R 3E S
514 pages
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M0010630G
For Rotary Motor
Instruction Manual
Analog / Pulse Input Type

Table of Contents

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Sanyo Denki Sanmotion R 3E S Specifications

General IconGeneral
TypeServo Controller
ManufacturerSanyo Denki
CategoryController
SeriesSanmotion R
Output Current3 A
Protection FunctionsOvercurrent, Overvoltage
Communication InterfaceRS-485
Operating Temperature0°C to 55°C
Humidity20% to 85% RH (non-condensing)

Summary

1. Preface

1.1 Introduction

Overview of the AC servo system, its specifications, installation, wiring, operation, functions, and maintenance.

1.2 Instruction Manual

Outlines specifications, installation, wiring, operations, functions, and maintenance of the AC servo amplifier.

1.3 Illustration of System Components

Shows the main components of the AC servo system and their connections.

1.4 Model Number Structure

Explains the structure and coding of servo motor and servo amplifier model numbers.

1.5 Part Names

Identifies and describes the various parts of the servo amplifier.

2. Specifications

2.1 Servo Motor

Details general, dimensional, mechanical, and oil seal specifications for servo motors.

2.2 Motor Encoder

Provides specifications for absolute and incremental encoders, including battery specifications.

2.3 Servo Amplifier

Outlines general specifications, structure, built-in functions, and protection features of the servo amplifier.

2.4 Power Supply, Calorific Value

Details power supply capacities, inrush current, leakage current, and calorific values.

2.5 Operation Pattern

Explains time of acceleration/deceleration, permitted repetitions, and loading precautions.

2.6 Position Signal Output

Describes serial and pulse signal outputs for position, including binary and ASCII formats.

2.8 Specifications for Dynamic Brake

Covers allowable frequency, instantaneous tolerance, and energy consumption for dynamic braking.

3. Installation

3.1 Servo Amplifier

Details precautions, unpacking, mounting direction, location, and arrangement within a cabinet.

3.2 Servo Motor

Covers precautions, unpacking, installation, mounting methods, waterproofing, and protective covers.

4. Wiring

4.1 Wiring for the Terminal of High Voltage and Grounding

Explains part names, functions, wire types, sizes, and allowable current.

4.2 Wiring with Host Unit

Details CN1 signal names, pin assignments, and terminal connection circuits.

4.3 Wiring for Motor Encoder

Describes signal names, pin numbers, and specifications for various encoder types.

5. Operation

5.1 Basic Setting of the System

Covers specification checks, system parameters, servo motor settings, and encoder settings.

5.2 Test Operation

Explains procedures for checking installation, wiring, I/O signals, and device operation.

5.4 Operation Sequence

Illustrates sequences for power on/off, alarm stop, alarm reset, and power off during operation.

5.7 Setting Parameters

Provides a list of parameters classified by Group, including Auto-tuning, basic control, and model following settings.

5.8 Parameter Functions

Details various parameter groups like auto-tuning, basic control, FF vibration suppression, and control system settings.

5.10 SEMI F47 Supporting Function

Explains the function to limit motor current during voltage sag and its operational sequence.

6. Servo Tuning

6.1 Servo Tuning Functions and Basic Adjustment Procedure

Explains servo gain adjustments and the servo tuning procedure.

6.3 Auto-tuning Function

Covers selection of tuning methods, automatically adjusted parameters, and manual tuning.

6.4 Manual Tuning Function

Explains how to adjust servo gain manually when auto-tuning is insufficient.

6.6 Model Following Control Function

Describes methods for obtaining higher response using model control systems and manual tuning.

6.8 Vibration Suppression Function

Explains model following vibration suppression, auto FF tuning, CP control, and minor vibration suppression.

6.9 Disturbance Impact Suppression Function

Details functions for suppressing disturbance impact, including high order integral control and disturbance observer.

7. Digital Operator

7.1 Digital Operator Names and Functions

Identifies and describes the functions and keys of the digital operator.

7.2 Modes

Explains different modes like Status Display, General parameter, Automatic adjustment, and Test operation.

7.4 Status Display Mode

Explains how to check servo amplifier status, alarm codes, and perform resets.

7.5 Editing Parameters

Provides methods for changing parameters in different edit modes.

7.10 Velocity-controlled JOG Operation

Provides instructions for performing velocity-controlled JOG operations.

7.14 Alarm History Display

Explains how to display and navigate through the alarm history.

8. Maintenance

8.1 Trouble shooting

Provides guidance on troubleshooting common issues without displayed alarms.

8.2 List of Warning and Alarm

Lists warning and alarm names, contents, and stopping operations.

8.3 Trouble shooting When Alarm Activated

Details corrective actions for specific alarm codes.

8.4 Encoder Clear and Alarm Reset

Explains procedures for clearing encoder data and resetting alarms for different encoder types.

8.5 Inspection

Outlines daily, periodic, and yearly inspection items for servo motors and amplifiers.

9. Dedicated Function

9.1 Full-closed System

Explains illustration of system components, internal block diagram, combination encoders, and wiring.

9.2 Tandem Operation

Describes illustration of system components, internal block diagram, wiring, settings, and precautions for tandem operation.

10. Safe-Torque-Off (STO) Function

10.1 Illustration of System Configuration

Shows the system configuration for Safe-Torque-Off function, including safety unit, amplifiers, and motor.

10.2 Safe-Torque-Off Function

Covers outline, standards conformity, risk assessment, residual risk, and delay circuits.

10.3 Wiring

Details CN4 connector layout, connection diagrams, example wiring, and safety input-off shot pulses.

10.4 Safe-Torque-Off Operation

Explains safe-torque-off states, restoration, and operation during motor running and stoppage.

10.7 Safety Precautions

Provides essential safety precautions for using the Safe-Torque-Off function.

11. Selection

11.1 Servo Motor Sizing

Explains servo motor sizing methodology, including flowcharts and calculation formulas.

11.2 Selection of Regenerative Resistor

Covers calculation of regeneration effective power and selection of regenerative resistors.

12. Appendix

12.1 Standards Conformity

Lists applicable laws, regulations, standard codes, and certificate authorities for servo amplifiers.

12.3 Servo Motor Dimensions

Provides outline drawings and dimensions for R1, R2, and R5 servo motors with different flange sizes.

12.4 Servo Motor Data Sheet

Presents characteristics tables and velocity-torque characteristics for R1, R2, and R5 servo motors.

12.5 Servo Amplifier Dimensions

Shows outline drawings and dimensions for various RS3 servo amplifier models.

12.6 Optional Parts

Lists optional parts like connectors, fixing brackets, battery items, and cables.

12.7 Optional Parts Dimensions

Provides outline drawings and dimensions for optional parts like battery boxes and cables.

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