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Sanyo MCO-420MA - User Manual

Sanyo MCO-420MA
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MCO-420MA
Interface Board
INSTRUCTION MANUAL
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Overview

The Sanyo MCO-420MA Interface Board is an accessory designed to provide analog output for various Sanyo CO2 incubators, allowing for external monitoring and data acquisition of key environmental parameters. This board acts as a 4-20mA transmitter, converting internal sensor data for oxygen (O2), carbon dioxide (CO2), and temperature into a standardized current signal that can be easily integrated with external data logging systems, building management systems, or other control devices.

Function Description

The primary function of the MCO-420MA Interface Board is to enable the output of real-time analog data from compatible Sanyo CO2 incubators. It takes the internal 0-100mV analog signals generated by the incubator's O2, CO2, and temperature sensors and converts them into a robust 4-20mA current loop signal. This current output is a widely recognized standard in industrial control and automation, making it suitable for long-distance transmission and less susceptible to electrical noise compared to voltage signals.

The board features a 6-pin screw terminal on its front side, clearly labeled for O2, CO2, and TEMP, each with a positive and negative connection. These terminals are where external monitoring equipment connects to receive the 4-20mA current signals. This allows users to continuously track the incubator's internal environment, which is crucial for maintaining optimal conditions for cell culture and other sensitive biological applications. For instance, researchers can monitor CO2 levels to ensure proper pH buffering, O2 levels for hypoxic or hyperoxic studies, and temperature to prevent thermal stress on samples.

On the back side of the board, there are span adjustment volumes for each channel (O2, CO2, and TEMP). These allow for fine-tuning of the 4-20mA output current, ensuring accuracy and calibration with the connected external system. This adjustability is vital for precise data representation and for matching the output range to the specific requirements of the receiving device.

The board also includes a 0-100mV input and power supply connector. This connector facilitates the connection of the MCO-420MA to the main board of the compatible Sanyo incubator. Through this connection, the interface board receives the raw analog data from the incubator's sensors and its necessary DC 24V power supply. A connecting cable for this purpose is enclosed with the interface board, simplifying the installation process.

Usage Features

The MCO-420MA Interface Board enhances the utility of Sanyo CO2 incubators by providing a critical interface for external data integration. This is particularly beneficial in regulated environments, large-scale research facilities, or situations requiring remote monitoring and alarm capabilities.

  • External Monitoring: The 4-20mA output allows for continuous, real-time monitoring of O2, CO2, and temperature levels using external data loggers, chart recorders, or supervisory control and data acquisition (SCADA) systems. This provides a comprehensive overview of the incubator's performance and environmental stability over time.
  • Process Control Integration: For advanced applications, the analog output can be fed into programmable logic controllers (PLCs) or other control systems. This enables automated responses, such as triggering alarms if parameters drift outside acceptable ranges, or even integrating with building management systems for centralized facility oversight.
  • Data Archiving and Analysis: By connecting to data logging solutions, users can archive historical data, which is essential for compliance, troubleshooting, and long-term trend analysis of incubator performance. This data can be used to identify potential issues, optimize experimental conditions, and ensure the reproducibility of results.
  • Compatibility: The MCO-420MA is designed to be compatible with a range of Sanyo CO2 incubators, including models like MCO-20AIC, MCO-18AIC, MCO-18M, MCO-5AC, MCO-5M, MCO-80IC, and MCO-19AIC. It's important to note that for some models (MCO-20AIC, MCO-18AIC, MCO-5AC, MCO-80IC, MCO-19AIC), the O2 output feature is not available, which should be considered during selection and installation.
  • Easy Installation: The installation process involves removing a cover on the incubator, connecting the provided cable to specific points on the incubator's main board and the MCO-420MA, and then securing the interface board with screws. Clear diagrams and instructions are provided to guide the user through this process, minimizing the need for specialized tools or extensive technical expertise.
  • Adjustable Output: The span adjustment volumes for each channel allow users to precisely calibrate the 4-20mA output to match the specific requirements of their external monitoring equipment. This ensures that the data received by external systems accurately reflects the conditions inside the incubator.

Maintenance Features

The MCO-420MA Interface Board is designed for reliable operation with minimal ongoing maintenance requirements.

  • Robust Design: The use of a 4-20mA current loop for output is inherently robust against electrical noise and signal degradation over long cable runs, contributing to stable and reliable data transmission.
  • Simple Calibration: The span adjustment volumes are easily accessible on the back of the board, allowing for straightforward calibration of the output signals. This ensures the accuracy of the transmitted data over the lifespan of the device. Regular calibration, as part of a broader instrument maintenance schedule, helps maintain the integrity of the monitoring system.
  • Component Accessibility: The design allows for relatively easy installation and access to connection points, which simplifies any potential troubleshooting or re-configuration tasks.
  • Safety Precautions: The manual emphasizes critical safety precautions, such as disconnecting power before installation and avoiding unauthorized disassembly or repair. Adhering to these guidelines is crucial for preventing damage to the unit and ensuring the safety of personnel, thereby contributing to the longevity and proper functioning of the interface board.
  • Documentation: The provision of a detailed instruction manual ensures that users have all the necessary information for correct installation, operation, and basic troubleshooting. Keeping the manual accessible is recommended for quick reference.

In summary, the Sanyo MCO-420MA Interface Board is a valuable accessory for Sanyo CO2 incubators, providing essential analog output capabilities for O2, CO2, and temperature. Its design focuses on ease of integration, reliable data transmission, and user-friendly adjustments, making it an indispensable tool for advanced monitoring and control applications in various research and industrial settings.

Sanyo MCO-420MA Specifications

General IconGeneral
CategoryComputer Hardware
ModelMCO-420MA
ManufacturerSanyo
PortsParallel
StorageFloppy Disk Drive (5.25")