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Savio GAIA 424 S User Manual

Savio GAIA 424 S
48 pages
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Models:
424 S
428 S
424 RS
Wall hung, fan flue, room sealed gas boiler
GAIA
Service manual
Leave this manual adjacent to the gas meter
37135 Verona (Italy)
Via Leopoldo Biasi, 1
Stabilimento:
33170 Pordenone (Italy)
Via Pravolton, 1/B
BIASI S.p.A.
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Savio GAIA 424 S Specifications

General IconGeneral
Max Working Pressure3 bar
MountingWall-mounted
Combustion TypeSealed
Fuel TypeNatural Gas or LPG
Ignition TypeElectronic

Summary

Overall Information

Overall View

Provides a labeled diagram of the boiler's front and rear views, identifying key components.

Hydraulic Diagram

Illustrates the hydraulic circuits for central heating and domestic hot water operations.

General Access and Emptying Hydraulic Circuits

Nomenclature

Lists and illustrates the main external panels of the boiler unit.

Body Panels

Provides instructions on how to safely remove the boiler's outer panels for access.

Access to the Electric Parts of the Control Panel

Details the procedure for accessing internal electrical components by removing the control panel cover.

Access to the Sealed Chamber

Explains how to access the sealed combustion chamber by removing panels and covers.

Emptying the Main Circuit

Step-by-step guide to draining the central heating (C/H) water circuit.

Emptying the D.H.W. Circuit

Instructions for draining the domestic hot water (D.H.W.) circuit.

Diagrams

Wiring Diagram

Presents a comprehensive wiring schematic of the boiler's electrical system, showing component connections.

Functional Flow Diagrams

Illustrates how the boiler operates under different conditions, showing electrical flow logic.

Main Heat Exchanger

Characteristics

Describes the function and structure of the main heat exchanger, responsible for heat transfer.

Removal

Provides step-by-step instructions for removing the main heat exchanger from the boiler.

Cleaning

Details the procedure for cleaning the main heat exchanger, emphasizing care to avoid damage.

D.H.W. Heat Exchanger

Function

Explains the role of the D.H.W. heat exchanger in transferring heat to domestic hot water.

Removal

Outlines the process for removing the D.H.W. heat exchanger, including safety precautions.

Pump

Function

Describes the pump's function in circulating water through the heating and D.H.W. systems.

Checks

Details checks for pump operation, seized motor, and electrical resistance.

Removal

Provides instructions for safely removing the pump from the boiler.

Diverter Valve and D.H.W. Pressure Switch

Function

Explains the diverter valve's role in switching water flow and its interaction with the D.H.W. pressure switch.

Checks

Guides on checking the general operation of the diverter valve and D.H.W. pressure switch.

Removal

Provides steps for removing the diverter valve and its related components.

Electronic Control Circuit

Function

Describes the primary role of the electronic control circuit in managing boiler operations based on external inputs.

Selection and Adjustment Devices

Identifies various selection and adjustment devices located on the control circuit board.

Checking the Temperature

Explains how the control circuit manages temperature regulation using probes and user settings.

Function Selectors

Details the function of microswitches used to select boiler operating modes and gas types.

Ignition Gas Pressure Regulator

Explains how to adjust gas pressure for the injectors during the ignition phase.

Max. C/H Power Regulator

Describes how to limit the maximum output power for the central heating function.

Checks

Covers checks for the fuse and general circuit operation.

Removal of the Control Circuit

Provides step-by-step instructions for safely removing the electronic control circuit board.

Thermal Control in the '•' Mode

Illustrates the thermal control logic for heating when the function switch is in the '•' mode.

Thermal Control in the '*' Mode

Details the thermal control logic for heating when the function switch is in the '*' mode.

Display Circuit

Function

Explains the purpose of the PCB that displays operational information via LEDs.

Display Circuit Operation

Details the function and color indications of the various LEDs on the display circuit.

Removal

Guides on safely removing the display circuit board.

Full Sequence Ignition Device

Function

Describes the role of the ignition device in managing the ignition sequence and flame detection.

Checks

Covers checks related to the shutdown sequence and burner ignition.

Removal

Provides step-by-step instructions for safely removing the ignition device.

Ignition Sequence

Presents a flowchart detailing the sequence of operations for burner ignition.

Gas Valve

Function

Explains how the gas valve controls gas inflow to the burner for on-off and modulation.

Nomenclature of the Parts

Lists and illustrates the different parts of the gas valve.

Adjustment

Details the procedure for adjusting minimum and maximum gas pressure at the burner.

Checks

Covers checks for the modulating operator coil and electrical resistance of on-off operators.

Removal

Provides instructions for safely removing the gas valve assembly.

Main Circuit Flow Switch

Function

Explains the flow switch's role in controlling pump operation and water presence.

Checks

Guides on checking the switch's mechanical function and electrical operation.

Removal

Provides steps for safely removing the main circuit flow switch.

D.H.W. Filter and Flow Limiter

General Notes

Describes the D.H.W. filter's purpose in stopping impurities in the return circuit.

Removal of the Filter

Details the procedure for safely removing the D.H.W. filter.

Flow Limiter

Explains the function and installation of flow limiters for D.H.W. flow rate.

Temperature Probes

Function

Explains how temperature probes convert water temperature into electrical signals.

Checks

Guides on checking probe function by measuring resistance against temperature.

Removal

Provides instructions for safely removing temperature probes.

By-Pass Valve

Function

Describes the by-pass valve's function in ensuring minimum flow across the heat exchanger.

Removal

Outlines the procedure for safely removing the by-pass valve.

Water Pressure Switch and Pump Relay

Function

Explains the function of water pressure switches in indicating water pressure and controlling the pump.

Checks

Guides on checking the operating points and contacts of the pressure switches.

Removal of the Pressure Switch

Provides steps for safely removing a water pressure switch.

Removal of the Pump Relay

Details how to access and remove the pump relay.

Flue Fan, Venturi, Air Pressure Switch

Function

Describes the fan's role in expelling combustion products and its control system.

Checks

Covers checks for the fan motor resistance and air pressure switch operation.

Removal of the Fan

Provides instructions for safely removing the boiler fan.

Removal of the Air Pressure Switch

Guides on safely removing the air pressure switch.

Ignition and Detection Electrodes

Function

Explains the role of ignition and detection electrodes in the burner ignition sequence.

Checks

Guides on checking electrode position and connection integrity.

Removal

Provides steps for safely removing ignition and detection electrodes.

Safety Thermostat

Function

Describes the safety thermostat's function to prevent overheating by stopping the ignition device.

Checks

Covers checks for probe integrity, capillary connection, and overheat temperature value.

Removal

Provides instructions for safely removing the safety thermostat switch.

Short Spare Parts List

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