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SBS SB-1000 User Manual

SBS SB-1000
38 pages
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SB-1000 Balance Control
Operation Manual
LL-1100 Rev. 1.2a

Table of Contents

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SBS SB-1000 Specifications

General IconGeneral
BrandSBS
ModelSB-1000
CategoryController
LanguageEnglish

Summary

Limited Use License Agreement

System Purpose

Operator Safety Summary

Balance Theory

Automatic Balance Overview

Describes how the SBS Balance System uses movable masses for automatic balancing.

Manual Balance Overview

Explains using the SB-1000 for manual balance operations with an RPM sensor.

Environmental Considerations

Other Sources of Vibration

Identifies adjacent machinery and machine components as vibration sources.

Machine Condition

Highlights spindle and drive train condition as factors for balance achievement.

System Installation

Rear Panel Connections

Lists and explains the purpose of each connector on the Control Unit's rear panel.

Vibration Sensor Location

Provides guidelines for mounting the vibration sensor for optimal performance.

External Balancer/ Adaptors – Automatic mode

Describes mounting the external balancer using adaptor nuts and flanges.

Internal Balancers - Automatic mode

Details mounting internal balancers within the machine spindle.

RPM Sensor – Manual mode

Explains the mounting and function of the RPM sensor for manual balancing.

Control Unit Operating Instructions

Front Panel Controls

Identifies and explains the function of each button on the Balance Control Unit's front panel.

Startup and Operation

Power-On Display

Describes the initial display shown when the SB-1000 is powered on.

Multiple Machine Operation

Explains how to select and configure settings for multiple grinding machines.

Main Screen

Details the main display screen and its various indicators.

Preparing to Set Operating Parameters

Background Vibration

Describes how to measure and record ambient vibration levels before system setup.

Verifying Balancer Sizing – Automatic Balance Mode

Guides on checking if the balancer is correctly sized for the application.

Limit

Defines the target vibration level for automatic balancing.

Tolerance

Sets an upper limit for normal process vibration, indicating when Auto-Balance is needed.

Critical Vibration

Establishes an operational upper safety limit for vibration, signaling a re-balance need.

Setup Overview

Select Balance Mode (Automatic or Manual)

Explains how to choose between Automatic and Manual Balance modes.

Setup Mode Operation

Details navigation and data entry within the system's setup menus.

Automatic Balance Mode

Details the settings specific to Automatic Balance mode.

Automatic Balance Operation

Manual Weight Movement - Automatic Balance Mode

Describes manually moving balancer weights in Automatic Balance mode for diagnostics.

Setup Manual Mode

Manual Balance Mode

Details additional setup options specific to manual balancing operations.

Manual Balance Overview

Trim Phase

Explains performing iterative adjustments to improve balance after initial solution.

Balancing Problems

Addresses potential issues and troubleshooting steps for manual balancing.

Single Point Manual Balance

2 and 3 Weight Manual Balance

Fixed Position Manual Balance

Hardwire Interface

Hardwire Interface Overview

Introduces the hardwire interface for connecting to CNC/PLC controllers.

Input Pin Names and Functions

Lists and describes the functions of the hardwire interface input pins.

Output Pin Names and Functions

Lists and describes the functions of the hardwire interface output pins.

CNC/System Timing Diagram

System Maintenance

Collector Maintenance

Describes the procedure for replacing the Balancer slip ring assembly.

Balancer Slip Ring Replacement

Details the steps for replacing the Balancer slip ring assembly.

SBS Return/Repair Policy

Outlines Accretech SBS's policy for equipment repair and return.

Balancer Cable (SB-48xx/SB-48xx-V)

RPM Sensor (SB-1816)

Details the RPM sensor, its connections, and part number.

Vibration Sensor (SB-14xx)

Details the vibration sensor, its connections, and part number.

Trouble Shooting Guide

Error Indications

Factory defaults

Appendix A: Specifications

Appendix B: Replacement Parts List

Support

Provides contact information for Accretech SBS technical support.