EasyManua.ls Logo

Schmalz Jumbo Sprint 45 User Manual

Default Icon
52 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
www.schmalz.com
Ergonomic Handling Solutions
EN
Operating and Maintenance Instructions
Vakuum Tube Lifter JumboSprint EX Ejektor
30.30.01.00176/01 | 04.2017

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Schmalz Jumbo Sprint 45 and is the answer not in the manual?

Schmalz Jumbo Sprint 45 Specifications

General IconGeneral
BrandSchmalz
ModelJumbo Sprint 45
CategoryLifting Systems
LanguageEnglish

Summary

Safety Instructions

Classification of safety instructions

Explains the different levels of safety warnings used in the manual.

Warnings

Details the warning symbols and their meanings for user safety.

Mandatory symbols

Explains symbols requiring specific actions for safe operation.

Regulations in these instructions

Outlines general regulations and warnings applicable to the manual.

General safety instructions

Provides fundamental safety guidelines to prevent injury and damage.

Intended use

Defines the specific applications and commercial use of the tube lifter.

Non-intended use

Lists prohibited uses and clarifies manufacturer liability.

Requirements for staff

Specifies qualifications and training needed for personnel handling the device.

Installation location/workplace requirements

Covers requirements for the installation site and operator's workplace.

Installation location requirements

Specifies requirements for the installation site, including ATEX zones.

Workplace requirements

Outlines conditions for the operator's workstation to ensure safety.

Danger zone definition

Identifies hazardous areas around the tube lifter and load.

Emissions

Discusses noise and exhaust air generated by the tube lifter.

Personal protective equipment (PPE)

Lists essential PPE for safe operation and maintenance.

PPE for installation/decommissioning and disposal

Specifies PPE for installation, decommissioning, and disposal.

PPE for operation

Details necessary PPE for operating the tube lifter.

PPE for troubleshooting/maintenance

Lists PPE for troubleshooting and maintenance.

Product Description

Description of operation

Explains the basic function and working principle of the tube lifter.

Components

Lists and illustrates the main parts of the tube lifter.

Identification

Covers device identification methods like type plates.

Type plate details

Provides information found on the device's type plate.

Compressed air tube

Describes the compressed air hose connection for vacuum generation.

Turning off compressed air

Explains how to switch the vacuum on and off using the ball valve.

Ejector

Details the function and connection of the ejector unit.

Dust filter

Information on the dust filter and its importance for operation.

Vacuum supply hose

Describes the vacuum supply hose and its role as an earthing lead.

Rotary union

Explains the rotary union's function and connection to the crane system.

Lift tube

Describes the lift tube's function in transferring vacuum for lifting.

Operator handle

Details the operator handle, its controls, and adjustment screws.

Suction cup

Discusses various suction cups and their applications for different loads.

Safety features

Describes critical safety features of the tube lifter.

Non-return valve in rotary union

Explains the non-return valve's role in preventing load fall.

Vacuum limiting valve

Details the function and setting of the vacuum limiting valve.

Equipotential bonding

Explains the importance and implementation of equipotential bonding.

Optional accessories

Lists and describes optional accessories for the tube lifter.

Quick-change adapter

Details the quick-change adapter for tool-free suction cup replacement.

Rotation unit

Describes the rotation unit for precise workpiece positioning.

Technical Data

Tube lifter specifications

Presents technical data for different tube lifter models.

Ejector specifications

Provides technical data for the ejector unit.

Delivery, Packaging and Transport

Delivery details

Covers items included in delivery, completeness check, and damage reporting.

Packaging information

Explains how the tube lifter is packaged and precautions during unpacking.

Transport guidelines

Provides instructions and warnings for safe transport and unloading.

Installation

Installing compressed air supply

Step-by-step guide for connecting the compressed air supply.

Installing the tube lifter

Instructions for mounting the tube lifter onto the crane system.

Shortening the lift tube

Procedure for shortening the lift tube to suit ceiling heights or grippers.

Preparing earthing for vacuum supply hose

Details on preparing the vacuum supply hose for equipotential bonding.

Establishing equipotential bonding

Explains how to establish an electrically conductive connection for safety.

Grounding points

Identifies specific grounding points on the tube lifter assembly.

Resistance measurement

Describes how to measure resistance for equipotential bonding verification.

Setting the hovering position

Guide for adjusting the hovering height for loaded and unloaded states.

Hovering position without load

Procedure for setting the hovering position when the lifter is unloaded.

Hovering position with load

Procedure for setting the hovering position when lifting a load.

Test procedures

Details on test runs required after installation for safe operation.

Operation

General safety instructions for operation

Fundamental safety rules to follow during tube lifter operation.

Ejector safety during operation

Specific safety warnings related to the ejector's operation.

Tube lifter safety during operation

Key safety precautions for operating the tube lifter.

Checks Before Starting Work

Pre-operation checks to ensure the tube lifter is safe and ready.

Emergency procedures

Guidance on actions to take in case of an emergency.

Ignition source prevention in emergencies

Steps to prevent ignition sources in potentially explosive atmospheres.

Falling load emergency response

Actions to take if a load falls or is about to fall.

Replacing the suction cups

Instructions for safely replacing suction cups.

Replacing suction cups without quick-change adapter

Procedure for replacing suction cups without the quick-change adapter.

Replacing suction cups with quick-change adapter

Procedure for replacing suction cups using the optional quick-change adapter.

Switching on the vacuum generator

Steps for safely activating the vacuum generator.

Lifting the load

Procedure for safely lifting a load with the tube lifter.

Guiding the load

Guidelines for safely maneuvering the load during transport.

Setting down the load

Procedure for safely placing the load at its destination.

Parking the tube lifter

Instructions for safely parking the tube lifter during short interruptions.

Storage

Correct storage procedures

Guidelines for storing the tube lifter to prevent damage during extended periods.

Troubleshooting

Required vacuum not attained

Identifies issues related to insufficient vacuum for lifting.

Carrying load capacity exceeded

Addresses problems when the load exceeds the device's lifting capacity.

Load is insufficiently airtight or non-rigid

Discusses difficulties with non-airtight or flexible loads.

Compressed air hose is damaged

Outlines issues arising from a damaged compressed air hose.

Supply hose is damaged

Addresses problems with a damaged vacuum supply hose.

Lift tube is damaged

Details problems associated with a damaged lift tube.

Suction cup connection has a leak

Describes issues caused by leaks in the suction cup connection.

Suction cup has a leak

Addresses problems related to leaks within the suction cup itself.

Hose on suction cup is damaged

Covers damage to hoses connected to the suction cup.

Load falls when lowering

Explains causes and solutions when a load drops during lowering.

Tube lifter cannot lift non-airtight loads

Discusses challenges in lifting non-airtight loads.

Operator handle stuck or slow lowering

Addresses issues with the operator handle's movement.

Load removal difficulties

Explains problems encountered when removing a load from the gripper.

Load not released from vacuum gripper

Covers scenarios where the load remains attached to the gripper.

Vacuum generator functional, but no grip

Addresses cases where the vacuum generator works but the workpiece isn't gripped.

Maintenance

Inspecting safety features

Procedures for checking the proper functioning of safety mechanisms.

Service table

Provides a schedule for daily, weekly, monthly, and annual inspections.

Dust filter maintenance

Details the maintenance procedures for dust filters.

Ejector dust filter maintenance

Specific instructions for cleaning or replacing the ejector's dust filter.

Operator handle dust filter maintenance

Guidance on maintaining the dust filter in the operator handle.

Suction cup dust filter maintenance

Instructions for cleaning or replacing the suction cup dust filter.

Cleaning procedures

Outlines methods for cleaning the tube lifter and its components.

Spare parts information

Directs users to information regarding available spare parts.

Circuit Diagram

Refers to the location of the electrical circuit diagram for technical reference.

Expert approval and testing

Explains requirements for expert inspections and approval.

Decommissioning and Disposal

Decommissioning procedures

Steps for safely shutting down and preparing the tube lifter for removal.

Disposal guidelines

Instructions for the proper disposal of the tube lifter and its components.

Schmalz Services

Related product manuals