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LG936
SDLG LG936 User Manual
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Operation & Maintenance Manual
──
LG936 Wheel Loader
II
LG936
WHEEL
LOADER
Operation & Maintenance Manual
880×1230
mm 16#
18pieces
3rd Edition and 1st Print in 2008. 4
SHANDONG
LINGONG
CONSTRUCTION
MACHINER
Y
CO.
，
LT
D
Address: Linyi Economic Development Zone, 276023
T
el: (+86) 0539
－
8785688
Fax: (+86) 0539-
8785698 8785671
Services T
el
：
8008607999 4006587999
(+86)
0539-8785800
Services Fax
：
(+86) 0539-8785671
W
ebsite
：
www
.sdlg.cn
1
3
Table of Contents
Table of Contents
5
Preface
8
Safety Information
10
Chapter I Safety
11
Safety Labels Positions and the Contents
11
Safety Label and Its Position
11
The Contents of Safety Label(Domestic Type)
12
The Contents of Safety Label (Export Type)
15
Safety Rules
18
Safety Devices
18
Protective Items
19
Unauthorized Modification
19
Safety Operation
19
Be Familiar with Machine
20
When Leaving Operator's Seat
20
Mounting and Dismounting
21
Fire Prevention
21
Precautions When Operating at High Temperature
22
Running on the Way
22
Prevention for Crushing or Cutting
23
Notice of Attachment
24
Safety Starting
24
Before Starting Engine
24
Safety Driving
26
Warning
26
Oneself Safety and Others' Safety
27
Full Load Transportation
28
Never Drive Over-Speed
28
Ensure Good Visibility
29
Pay Attention to Blocks
29
Drive at Bad Environment
29
Safety Drive on the Ramp
30
Towing
31
Safety Operation
32
Keep Good Operation Habit
32
Pay Attention to Surroundings
34
Ensure Ventilation in Close Environment
34
Don't Get Close to Dangerous Environment
35
Don't Get Close to High Voltage Wire
35
Safety Parking
36
Pay Attention to the Safety of Yourself and Others
36
Notice for Cold Area
36
Safety Examine and Repair
37
General Knowledge
37
Working in Close Area
38
Maintenance of Frames During Driving up
38
Working under the Machine
39
Working on the Machine
39
Maintenance During the Engine Working
39
Do Not Let Anything Fall into the Inner Place of Machine
40
Cleaning
40
Heavy Things
41
Welding Repair
41
Examine and Repair of Coolant System
42
Examine and Repair of Hydraulic System
42
Anti-Fire
43
Air Storage Tank
44
Electric System
44
Maintenance of Storage Battery
45
Charging of Storage Battery
46
Starting Using Voltage-Raising Method
46
Maintenance and Storage of Tire
47
Waste Materials
48
Safety Transportation
48
Assemble and Disassemble the Machine
48
Transportation on the Ground
49
Lifting
49
Chapter II Introduction
51
General View of the Machine & Components' Name
51
Geometrical Dimensions
52
Product Type and Its Meaning
53
Nameplate
53
Use Conditions
54
Circumstances Requirement
55
Features
55
Technical Performance & Parameter
56
The Performance and Parameters of Whole Machine
56
Product Standard and License
57
Chapter III Operation and Application
58
Be Familiar with Machine
58
General Views of Controls and Gauges
58
Introduction of Gauges & Controls
60
Adjust of New Machine
74
Operation and Usage of Loader
76
Notices for Usage
76
Starting
76
Running
78
Stopping
80
Working
82
Oil and Fuel Supplying
88
Long-Time Storage
95
General Problems and Eliminating
97
Chapter Ⅳ Maintenance
102
Guides of Maintenance
102
Precautions before Maintenance and Inspection
102
Warning Tag
102
Spare Parts
102
Oil and Fuel
102
Always Use Clean Oil and Fuel
102
Keep the Machine Clean
102
Be Careful of Refrigerant Water and Oil in High Temperature
102
Check Oil and Filters
103
Fuel Strainer
103
Oil Change
103
Welding Instructions
103
Fire Prevention
103
Sealing Part
103
Checking Frame
103
Precautions When Washing Machine
103
Checking in Raining and Snowing Circumstances
103
Dusty Worksite
104
Avoid Using Mixed Oil
104
Content of Maintenance
104
Outline of Oil, Fuel and Coolant
104
Selection of Fuel, Coolant and Lubricant
106
The Sketch of Lubricating Points
109
Outline of Electric System Maintenance
109
Maintenance Tools
109
Tightening Torque of Threads
110
Rules of Maintenance
110
Every 10 Hours (Days) Service
111
Every 50 Hours (Week) Service
111
Every 250 Hours (Month) Service
111
Every 500 Hours (Season) Service
112
Every 1000 Hours (Half an Year) Service
112
Every 2000 Hours (Year) Service
113
Alteration
113
Always Replace Air-Storage Tank When Carrying out 3 Years Service
113
Chapter V the Structure and Priciple of Main Components and System
114
Transmission System
114
Hydraulic System
114
Brake System
116
Driving Brake System (Single Brake Pedal Braking)
117
Driving Brake System (Double Brake Pedal Braking)
117
Emergency and Parking Brake System
118
Steering System
118
Electric System
119
5
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SDLG LG936 Specifications
General
Brand
SDLG
Model
LG936
Category
Front End Loaders
Language
English
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