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Sea-doo Sportster 5895 User Manual

Sea-doo Sportster 5895
274 pages
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Table of Contents

Questions and Answers:

Sea-doo Sportster 5895 Specifications

General IconGeneral
ModelSportster 5895
ManufacturerSea-Doo
CategoryJet Boat
Seating Capacity4 persons
Passenger Capacity4 persons
Engine Power52 kW

Summary

01 SERVICE TOOLS AND PRODUCTS

01 SERVICE TOOLS AND PRODUCTS

Provides information on tools and products required for servicing Sea-Doo jet boats, including mandatory and recommended items.

01 – MANDATORY TOOLS

Details essential tools needed for engine and other system servicing, with part numbers and applications.

02 – RECOMMENDED TOOLS

Lists and describes recommended tools for various service tasks, including engine, cooling, fuel, and propulsion systems.

03 – SERVICE PRODUCTS

Lists various service products like threadlockers, sealants, greases, and cleaners essential for maintenance.

02 MAINTENANCE

02 MAINTENANCE

Table of contents for the Maintenance section, listing periodic inspections, flushing, care, and storage procedures.

01 PERIODIC INSPECTION CHART

Provides a detailed chart outlining required maintenance tasks and their frequencies based on operating hours.

02 FLUSHING AND CARE

Explains the importance and procedure for flushing the cooling system with fresh water and general care practices.

03 WATER-FLOODED ENGINE

Details the procedure for servicing an engine that has been flooded with water to prevent severe damage.

04 STORAGE

Provides instructions for proper storage of the jet boat, including engine draining, fuel system, and cooling system preparation.

03 TROUBLESHOOTING

03 TROUBLESHOOTING

Offers a chart to diagnose and remedy engine starting issues, including 'Engine will not turn over' and 'Engine slowly turns'.

ENGINE WILL NOT START (CONT’D)

Continues troubleshooting for engine starting issues, covering 'Engine turns over' and 'No spark at spark plugs'.

ENGINE MISFIRES, RUNS IRREGULARLY

Provides troubleshooting steps for engine misfires, lean/rich fuel mixtures, and difficult starting.

ENGINE OVERHEATS

Lists causes and remedies for engine overheating, including beeper issues and temperature sensor problems.

ENGINE CONTINUALLY BACKFIRES

Troubleshooting guide for engine backfiring, detonation, pinging, and lack of acceleration or power.

ENGINE DETONATION OR PINGING

Troubleshooting steps for engine detonation or pinging, covering ignition and engine temperature issues.

ENGINE LACKS ACCELERATION OR POWER

Addresses issues related to poor engine acceleration or power, including spark, carburetion, and compression.

POOR START, ACCELERATION OR PERFORMANCE OF BOAT

Troubleshooting guide for poor boat performance, covering jet pump cavitation, ventilation, and RPM issues.

ABNORMAL NOISE FROM PROPULSION SYSTEM

Diagnoses abnormal noises from the propulsion system, including debris in the pump intake and drive shaft issues.

04 ENGINE

01 REMOVAL AND INSTALLATION

Detailed procedures for removing and installing the 717 and 787 engines and their associated components.

02 TOP END

Covers disassembly, cleaning, inspection, and assembly of the engine's top end, including cylinder head and piston.

03 PTO FLYWHEEL AND MAGNETO

Provides procedures for servicing the PTO flywheel and magneto system, including removal and installation.

04 BOTTOM END

Details the disassembly, cleaning, inspection, and assembly of the engine's bottom end, including crankshaft and bearings.

05 ROTARY VALVE

Explains the inspection, disassembly, assembly, and timing of the rotary valve system for optimal engine performance.

05 COOLING SYSTEM

01 COMPONENTS

Provides exploded views of cooling system components for Sportster and Speedster models.

02 CIRCUIT

Explains the cooling system's function, components, and procedures for flushing and winterization.

06 FUEL SYSTEM

01 FUEL CIRCUIT

Exploded diagram of the fuel circuit for Sportster and Challenger models, showing fuel tank, lines, and connections.

02 AIR INTAKE

Details the components and assembly of the air intake system, including torque specifications and Loctite usage.

03 CARBURETORS

Covers carburetor removal, cleaning, disassembly, inspection, pump verification, assembly, and adjustments.

07 LUBRICATION SYSTEM

01 OIL INJECTION RESERVOIR

Provides exploded views of the oil injection reservoir for Sportster/Challenger and Speedster models.

02 OIL INJECTION PUMP

Covers the oil injection pump for Sportster/Speedster and Challenger, including disassembly, assembly, and adjustments.

08 ELECTRICAL

01 OVERVIEW

Overview of the 717 engine's electrical system, including magneto, ignition system, and MPEM.

02 MAGNETO SYSTEM

Explains the magneto system as the primary source of electrical energy, covering its components and function.

03 IGNITION SYSTEM

Details the ignition system for the Sportster, covering electrical system layout and components.

04 SPARK PLUGS

Covers spark plug symbol explanation, heat range, fouling, analysis, and installation procedures.

05 THE DESS (DIGITALLY ENCODED SECURITY SYSTEM)

Explains the DESS system, safety lanyard operation, programming, features, and monitoring system codes.

06 MPEM (MULTI-PURPOSE ELECTRONIC MODULE)

Details the MPEM's operation, including RPM limiter, electrical tests, DESS post function, and switch checks.

07 CHARGING SYSTEM

Covers testing procedures for the charging system, including current, voltage, and magneto output tests.

08 STARTING SYSTEM

Addresses the electric starter, general troubleshooting, MPEM fuse, battery, ignition switch, and solenoid.

09 INSTRUMENTS AND ACCESSORIES

Illustrates the electrical connections for instruments and accessories on the Sportster model, indicating dielectric grease application points.

10 WIRING DIAGRAM

Provides information on wire colors, terminal removal, accessory installation, and fuse locations.

09 PROPULSION AND DRIVE SYSTEMS

01 JET PUMP UNIT

Provides an exploded view of the jet pump unit for all models, detailing components and their assembly.

02 REVERSE SYSTEM

Covers the reverse system, including disassembly, inspection, assembly, and verification/adjustment of the locking system.

03 VARIABLE TRIM SYSTEM (VTS)

Details the VTS system for the Challenger, including trim cable replacement and cable adjustment procedures.

10 STEERING SYSTEM

01 STEERING SYSTEM

Provides exploded views of the steering system components for Sportster and Speedster models.

02 ALIGNMENT

Explains how to check and adjust jet pump nozzle alignment and steering centering.

03 THROTTLE / SHIFTER / VTS CONTROLLER

Covers removal, inspection, lubrication, adjustments, and assembly of the throttle/shifter/VTS controller.

11 HULL / DECK

01 COMPONENTS

Provides exploded views of hull and deck components, including fasteners and sealant applications.

02 REPAIR

Covers hull and deck repair procedures for air bubbles, blisters, minor gelcoat fractures, and compound fractures.

03 PAINTING

Details PPG paint procedures, including surface preparation, color codes, and dealer contact information.

12 TECHNICAL DATA

01 ALL MODELS

Presents technical data for all models, covering engine specifications like bore, stroke, compression, and torque.

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