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Sportster 5895
Sea-doo Sportster 5895 User Manual
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2
Table of Contents
Table of Contents
5
Safety Notice
7
Introduction
8
Hull Identification Number
8
01 Service Tools and Products
9
General Information
12
Mandatory Tools
13
Propulsion System
17
Recommended Tools
18
Service Products
23
Table of Contents
28
Maintenance
29
Periodic Inspection Chart
29
Flushing and Care
30
Flushing
30
Procedure
30
Care
32
Water-Flooded Engine
33
Storage
35
Troubleshooting
39
Engine
44
Table of Contents
44
Removal and Installation
45
Engine
47
General
47
Removal from Jet Boat
47
Cleaning
51
Installation
51
Top End
56
Engine Description
57
General
57
Disassembly
57
Cleaning
59
Inspection
59
Ring End Gap
61
Assembly
62
Rave System
67
Squish Area
69
PTO Flywheel and Magneto
71
717 Engine
71
General
73
Removal
73
Magneto Flywheel
75
Cleaning
78
Installation
78
Bottom End
80
717 Engine
80
Crankshaft Misalignment and Deflection
82
Disassembly
83
General
83
Cleaning
85
Inspection
85
Assembly
87
Rotary Valve
91
General
92
Disassembly
92
Cleaning
94
Inspection
94
Assembly
96
Rotary Valve Timing
100
Cooling System
102
Table of Contents
102
Components
103
Sportster and Speedster
103
General
104
Water Flow Regulator Valve
105
Circuit
107
General
107
717 Engine Cooling System
110
Fuel System
112
Table of Contents
112
Fuel Circuit
113
Sportster and Challenger
113
Speedster
114
General
115
Air Intake
117
Carburetors
118
General
119
Carburetor Removal
119
Cleaning
119
Disassembly and Inspection
119
Pump Verification
119
Carburetor Assembly
120
Carburetor Installation
122
Adjustments
124
Fuel System Pressurization
126
Oil Injection Reservoir/Oil Injection Pump
128
Default Chapter
128
Table of Contents
128
Oil Injection Reservoir
129
Sportster and Challenger
129
Speedster
130
General
131
Oil Injection Pump
132
Sportster and Speedster
134
Assembly
134
Challenger
134
Cleaning
134
Disassembly
134
Adjustments
135
Checking Operation
136
Oil System Pressurization
137
Electrical
138
717 Engine
141
Magneto System
141
Ignition System (Single Generator Coil)
141
Mpem (Multi-Purpose Electronic Module)
142
Charging System
142
Starting System
142
Gauges / Accessories
142
Overview
141
787 Engine
144
Magneto System
144
Charging System
144
Charging Circuit Schematic
144
Ignition System
145
Starting System and Gauges / Accessories
145
Magneto System
146
717 Engine
146
Disassembly
147
Removal
147
Assembly
148
Installation
148
787 Engine
149
Assembly
150
Magneto Rotor and Engine Flywheel Removal
150
Ignition System
151
Electrical System
151
Sportster
151
Electrical Box
152
Sportster
152
Electrical System
153
Speedster
153
Electrical Box
154
Speedster
154
Ignition System Testing Procedure, 717 Engine
155
Ignition Timing, 717 Engine
158
Ignition Timing Adjustment, 717 Engine
161
Ignition System Testing Procedure, 787 Engine
162
Ignition Timing, 787 Engine
165
Spark Plug Symbol Explanation
168
Disassembly
169
Heat Range
169
Fouling
169
Spark Plug Analysis
169
Spark Plug Installation
169
Spark Plug Chart
170
05 -The DESS (Digitally Encoded Security System)
171
Spark Plugs
168
The Dess (Digitally Encoded Security System)
171
Features of the Dess
171
Programming of Safety Lanyard(S)
171
Safety Lanyard
171
Monitoring System
173
Mpem (Multi-Purpose Electronic Module)
175
Operation of Mpem
175
Electrical Tests for the Mpem
176
07 -Charging System
180
Charging System
180
Testing Procedure 717 Engine
180
08 -Starting System
183
Electric Starter
183
Starting System Troubleshooting
185
Cleaning
186
Disassembly
186
Inspection
186
Removal
186
Assembly
187
Starter Installation
189
Starter Specification
190
Starting System
183
Battery
191
Cleaning
191
Inspection
191
Removal
191
Troubleshooting
191
Activation of New Battery
192
Battery Storage
192
Hydrometer Test
192
Battery Charging Equipment
195
Servicing
195
Tips for Charging a Used Battery
195
Installation of Battery
196
09 -Instruments and Accessories
197
Fuel / Oil Gauge
199
10 -Wiring Diagram
202
Fuses Location
202
Wire Color
202
Variable Trim System (Vts)
203
Propulsion and
204
Jet Pump Inspection on Jet Boat
206
Jet Pump Removal
207
Cleaning
214
Parts Inspection
214
Jet Pump Assembly
218
Pump Pressurization
223
Jet Pump Installation
225
All Models
228
1,2,3,4,5, Screw, Sleeve, Bushing and Nozzle
228
Reverse System
230
Assembly
231
Disassembly
231
Inspection
231
Variable Trim System (VTS)
233
Challenger
233
Adjustments
234
Steering System
236
Table of Contents
236
Steering System
237
Sportster
237
Speedster
238
Steering Cable Replacement
239
Steering Helm Replacement
239
Steering System Inspection
239
Alignment
241
Throttle / Shifter / VTS Controller
243
Removal
243
Adjustments
243
Inspection
243
Lubrication
243
Assembly
245
Repair/Painting
246
Hull / Deck
247
Components
247
Bumper Replacement
252
Decal Replacement
252
Drain / Cooling Outlet(S) Location
253
Latch Adjustment
253
Rear Storage Compartment Cover Gas Shocks
253
Drain Replacement
254
Seat Removal / Installation
254
Hull and Deck Repair
255
General
255
Air Bubbles
255
Blisters
256
Minor Gelcoat Fractures
256
Compound Fractures
256
Tools and Materials List
258
Repair
255
Painting
259
Parts that Can be Painted
260
Concepttm Painting Procedure
262
Surface Preparation
262
Full Panel and Overall Repairs
262
Spot / Panel Repairs
262
Deltatm Painting Procedure
263
Surface Preparation
263
Deltatm 2800, Color
263
Recommended Spray Equipment
263
Technical Data
264
All Models
264
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Sea-doo Sportster 5895 Specifications
General
Model
Sportster 5895
Manufacturer
Sea-Doo
Category
Jet Boat
Seating Capacity
4 persons
Passenger Capacity
4 persons
Engine Power
52 kW
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