Sears Free spirit 8080 User Manual

Sears Free spirit 8080

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d repair

Sears

SEARS MOPEDS

MODEL NO'S

8080 8084

8081 8085

8082 8086

8083

PART

NO.

80848

www.1977mopeds.com

1.800.965.1977

Table of Contents

Table of Contents2
Section I3
Lubrication and Maintenance4
Routine Maintenance Chart4
Recommended Lubricants5
- Changing Gear Box Oil6
- Cleaning and Oiling the Chains6
- Greasing Cycle Parts6
Lubrication and Maintenance Procedures6
- Checking Spark Plugs7
- Decarbonizing the Engine7
- Cylinder Head and Piston Head7
- Exhaust Port8
- Cleaning the Muffler8
- Cleaning the Main Jet, Needle Jet and Float Chamber9
- Cleaning the Air Cleaner9
- Cleaning the Carburetor9
- Cleaning the Fuel Pipes and Lines9
- Adjusting the Idling Speed10
- Adjust the Play of the Throttle Control Cable10
- Exploded View of the Carburetor10
- Checking the Ignition System11
- Contact Breaker Points Gap11
- Checking Drive Chain Tension11
- Adjusting the Starting Lever11
- Checking the Brakes12
- Rear Brake12
- Brake Linings12
- Removing the Front Wheel13
- Retighten Nuts und Bolts13
- Replacing the Headlight Bulb14
- Replacing Rear Light Bulb and Stop Light Bulb14
- Changing Tires14
- Removal of Tire and Tube15
- Tire Mounting15
Section II - Engine, Clutch, Reduction Gear16
- Engine, Clutch, Reduction Gear - Special Tools List17
- Engine, Clutch, Reduction Gear - Illustrations18
- Tune-Up Specifications19
Technical Data20
Section VIII - Technical Data21
- Fuel Consumption22
- Engine Lubrication22
- 1 Speed Automatic Engine-50-CC View23
- Dismantling the Engine24
- Engine Removal24
- Engine Disassembly24
- Engine Specifications and Tolerances27
- Assembling the Engine29
Re-Assembly29
- Ignition System32
- Installation of Engine33
- Install Exhaust System33
- Engine Won't Start34
- No Spark34
- Engine Kicks Back and Backfires34
Trouble Shooting34
- Engine Seizes (Stops Suddenly)35
- High Speed Miss35
- Poor Acceleration - Low RPM35
- Engine Can be Started by Choking, but dies When Choke Not Used35
- Fuel System and Carburetion37
- Carburetor Operation Troubleshooting Tips37
- Carburetor Exploded View38
- Troubleshooting - Fuel System and Carburetion41
Exhaust System41
Trouble Shooting45
Intake Silencer View47
Rear Fork47
Shock Absorbers47
Intake Silencer Parts List48
Front Fork48
Steering Head48
- Exhaust View49
- Exhaust Parts List50
Trouble Shooting50
- Magneto Generator View51
- Magneto Generator Parts List52
Front and Rear Hubs53
Fuel Tank, Fuel Tab View55
Trouble Shooting55
Fuel Tank, Fuel Tab Parts List56
Trouble Shooting58
Frame, Saddle, Seat, Luggage Carrier View59
Wiring Diagram59
- Frame, Saddle, Seat, Luggage Carrier Parts List60
- Mudguards View63
Assembly Tolerances63
Mudguards Parts List64
Metric Conversion Table64
Index66
- Chain Guard (Fairings) View67
- Chain Guard (Fairings) Parts List68
Parts Manual68
- Prop Stand View69
- Prop Stand Parts List70
- Pedals, Chains, Chain Tensioner View71
- Pedals, Chains, Chain Tensioner Parts List72
- Rear Wheel Suspension View73
- Rear Wheel Suspension Parts List74
- Front Fork with Steering View75
- Front Fork with Steering Parts List76
- Handlebar and Controls View79
- Handlebar and Controls Parts List80
- Cables View83
- Cables Parts List84
- Front Wheel View85
- Front Wheel Parts List86
- Rear Wheel View93
- Rear Wheel Parts List94
- Headlamp, Tail-, Stoplight, Rattle, Harness View101
- Headlamp, Tail-, Stoplight, Rattle, Harness Parts List102
- Speedometer with Speedometer Drive View107
- Speedometer with Speedometer Drive Parts List108
- Tools, Pump View109
- Tools, Pump List110

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Sears Free spirit 8080 Specifications

General

Brand	Sears
Model	Free spirit 8080
Category	Scooter
Language	English