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SELVA MARINE Dorado 50 EFI User Manual

SELVA MARINE Dorado 50 EFI
303 pages
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YAMAHA MOTOR CO., LTD.
F4A/F4
Goldfish 4
Dorado 60 EFI
Dorado 50 EFI
SERVICE MANUAL

Table of Contents

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SELVA MARINE Dorado 50 EFI Specifications

General IconGeneral
Engine Type4-Stroke SOHC
Cylinders3
Full Throttle Operating Range5000-6000 rpm
Starting SystemElectric
Lubrication SystemWet sump
ExhaustThrough propeller
Max Power50 HP
Fuel Induction SystemEFI
Alternator Output17A
Cooling SystemWater-cooled
SteeringRemote

Summary

General Information

How to Use This Manual

Guide on understanding manual format, symbols, and procedures for effective service.

Symbols

Explanation of symbols used for data, lubricants, and sealants in diagrams.

Safety While Working

Essential safety procedures to prevent accidents and injuries during service.

Identification

Information on how to identify applicable models and locate serial numbers.

Outline of Features

Overview of key features and advantages of the Dorado 50 EFI and 60 EFI outboard motors.

Features and Benefits

Details on specific features like fuel system, solenoid valve, electronic control system, etc.

Propeller Selection

Guide on selecting the correct propeller size and type for optimal performance and engine life.

Predelivery Checks

Essential checks to ensure smooth and efficient delivery of the outboard motor.

Specifications

General Specifications

Detailed specifications including dimensions, weight, performance, and power unit type for various models.

Maintenance Specification

Specifications for power unit, cylinder head, cylinders, pistons, rings, camshaft, valves, etc.

Tightening Torques

Lists specified torque values for various parts and fasteners across different systems.

Periodic Checks and Adjustments

Special Service Tools

List and identification of specialized tools required for maintenance and adjustments.

Maintenance Interval Chart

Guideline for recommended maintenance intervals based on operating hours and time.

Fuel System Checks

Procedures for checking fuel joints, hoses, filters, pumps, and the vapor separator.

Power Unit Checks

Steps for checking engine oil, timing belt, spark plugs, thermostat, and cooling water passages.

Control System Checks

Procedures for checking engine idle speed and adjusting throttle/shift operations.

Lower Unit Checks

Guidance on checking gear oil levels, changing gear oil, and inspecting the propeller.

General Checks

Checks for anodes, battery, and lubrication of the outboard motor.

Fuel System

Special Service Tools

Tools required for fuel system diagnostics and service.

Hose Routing

Diagrams illustrating the correct routing for fuel, blowby, and cooling water pilot hoses.

Fuel Filter and Fuel Pump

Exploded view and parts list for the fuel filter and fuel pump assembly.

Intake Manifold

Diagrams and parts list for the intake manifold, including sensors and throttle body.

Vapor Separator

Exploded views and procedures for disassembling, checking, and assembling the vapor separator.

Power Unit

Special Service Tools

List of specialized tools for power unit maintenance and repair.

Power Unit Checks

Details on compression pressure, oil pressure, and valve clearance checks.

Cylinder Head Procedures

Steps for disassembly, checking, and assembly of cylinder head components like valves and camshafts.

Cylinder Block Procedures

Procedures for checking and assembling pistons, rings, crankshaft, and bearings.

Exhaust Cover Procedures

Steps for removing and installing the exhaust cover and related components.

Lower Unit

Special Service Tools

Essential tools for lower unit disassembly, assembly, and adjustment.

Lower Unit Disassembly

Procedures for removing and disassembling the lower unit, including water pump and propeller.

Propeller Shaft Housing

Steps for removing, disassembling, and assembling the propeller shaft housing and its components.

Drive Shaft and Lower Case

Procedures for disassembling and assembling the drive shaft, forward gear, and lower case.

Shimming Procedures

Methods for selecting and installing shims for pinion and forward gear adjustments.

Backlash Measurement

Steps to measure and adjust gear backlash for forward and reverse gears.

Bracket Unit

Special Service Tools

Tools required for bracket unit service and repair.

Tiller Handle Service

Procedures for checking, assembling, and lubricating the tiller handle and its components.

Bottom Cowling Procedures

Steps for removing and installing the bottom cowling and related parts.

Upper Case Procedures

Detailed steps for disassembling and assembling the upper case and its components.

Steering Arm Service

Procedures for removing, installing, and adjusting the steering arm assembly.

Clamp Brackets and Swivel Bracket

Steps for removing, installing, and adjusting clamp brackets and the swivel bracket.

Power Trim and Tilt Unit

Procedures for removing, disassembling, checking, and assembling the power trim and tilt unit.

Power Trim and Tilt Motor Service

Steps for disassembling, checking, and assembling the power trim and tilt motor.

Gear Pump Procedures

Detailed steps for disassembling, checking, and assembling the gear pump.

Tilt Cylinder and Trim Cylinder Service

Procedures for disassembling, checking, and assembling tilt and trim cylinders.

Power Trim and Tilt Electrical System

Checks for fuses, relays, and switches related to the power trim and tilt system.

Electrical Systems

Special Service Tools

Tools required for electrical system diagnostics and testing.

Checking Electrical Components

Procedures for measuring peak voltage and lower resistance of electrical parts.

Electrical Component Locations

Diagrams showing the location of electrical components from various views.

Ignition and Ignition Control System

Checks for ignition spark, plug wires, coils, ECM, pulser coil, and sensors.

Fuel Control System

Procedures for checking injectors, electric fuel pump, relays, and solenoid valve.

Starting System Checks

Steps for checking fuses, starter relay, and starter motor components.

Charging System Checks

Procedures for checking the stator coil and Rectifier Regulator.

Troubleshooting

Special Service Tools

Tools required for troubleshooting engine malfunctions.

Diagnostic System Overview

Introduction to the diagnostic system features, functions, and contents.

Self-Diagnosis Procedures

Steps for diagnosing the electronic control system using flash patterns and codes.

Power Unit Troubleshooting

Flowcharts for diagnosing engine starting issues and performance problems in the power unit.

Power Trim and Tilt Unit Troubleshooting

Flowcharts for diagnosing issues with the power trim and tilt unit operation.

Wiring Diagram

Wiring Diagram

Schematic illustrating the electrical connections for various outboard motor models.

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