Server SOLUTION - Pump Disassembly and Cleaning; Pump Disassembly Steps; Pump Cleaning Procedures; Pump Assembly

PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP BODY.
2 WASH AND RINSE OFF OUTSIDE OF PUMP BODY.
3 FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT
WATER.
• Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water ows from discharge
tube. Then remove pump from container of water to
disassemble.
•
Use a container to col
lect small parts of pump to
prevent any loss.
4 REMOVE PLUNGER ASSEMBLY AND LID FROM
PUMP BODY BY TURNING LOCKING COLLAR
COUNTERCLOCKWISE.
5 REMOVE SPRING FROM PUMP BODY.
6 REMOVE CYLINDER FROM CONNECTOR. PUSH
CYLINDER INTO CONNECTOR TO COMPRESS
BALL VALVE WHILE ROTATING CYLINDER
COUNTERCLOCKWISE. ROTATE CYLINDER TO
RELEASE PINS FROM SLOTS ON CONNECTOR.
7 REMOVE BALL VALVE FROM INSIDE CONNECTOR.
8 REMOVE DISCHARGE TUBE BODY FROM
PISTON BY ROTATING DISCHARGE TUBE BODY
COUNTERCLOCKWISE.
•
B
e prepared for ball valve to fall loose when
removing discharge tube body from piston.
9 REMOVE BALL VALVE FROM PISTON, IF REMAINING
ON END OF PISTON.
J REMOVE LOCKING COLLAR AND GAGING COLLAR(S),
IF USED, FROM PISTON BY SLIDING THEM OFF.
K REMOVE SEAL FROM END OF PISTON BY ROTATING
AND PULLING OFF OF LIP ON PISTON.
L REMOVE KNOB FROM DISCHARGE TUBE BODY BY
PULLING KNOB AT AN ANGLE UNTIL KNOB FLANGES
RELEASE FROM LIP ON DISCHARGE TUBE BOD
y.
M REMOVE DISCHARGE FITTING FROM DISCHARGE
TUBE BY RELEASING FITTING LOOP AND PULLING
FITTING AWAY FROM DISCHARGE TUBE.
•
DO NO
T USE FITTING LOOP ON DISCHARGE
FITTING AS A PULL.
PUMP ASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
1 INSTALL DISCHARGE FITTING INTO DISCHARGE
TUBE. SECURE DISCHARGE FITTING TO TUBE BY
HOOKING FITTING LOOP AROUND PROJECTION ON
END OF DISCHARGE TUBE.
2 INSTALL KNOB ONTO TOP OF DISCHARGE TUBE BODY
BY PUSHING TOGETHER UNTIL KNOB SNAPS ONTO
LIP OF DISCHARGE TUBE BODY.
3 INSTALL SEAL ONTO BOTTOM OF PISTON. SEAL IS
SECURE WHEN IT SNAPS ONTO LIP AROUND BOTTOM
OF PISTON.
4 INSTALL GAGING COLLAR(S), IF NEEDED, AND
LOCKING COLLAR ONTO THREADED END OF PISTON
BY SLIDING THEM ON. POSITION LOCKING COLLAR
WITH THREADING INSIDE LOCKING COLLAR FACING
SEAL AT BOTTOM OF PISTON.
5 INSTALL ONE OF THE BALL VALVES WITH BALL SIDE
SEATED DOWN INTO OPENING IN TOP OF PISTON.
6 INSTALL BOTTOM OF DISCHARGE TUBE BODY ONTO
THREADED TOP OF PISTON WITH BALL VALVE IN
POSITION RESTING ON TOP OF PISTON. ROTATE
DISCHARGE TUBE BODY CLOCKWISE UNTIL SECURE
WITH PUMP TUBE ASSEMBLY.
7 INSTALL THE OTHER BALL VALVE WITH THE BALL
SIDE SEATED DOWN INTO OPENING INSIDE
CONNECTOR.
8 INSTALL BOTTOM END OF PUMP BODY, WITH PINS,
INTO CONNECTOR WITH BALL VALVE IN POSITION
RESTING INSIDE CONNECTOR. COMPRESS BALL
VALVE SLIGHTLY AND ROTATE PUMP BODY INTO
CONNECTOR UNTIL PINS SECURE INTO SLOTS IN
CONNECTOR.
9 INSTALL SPRING INTO PUMP BODY.
J INSTALL LID ONTO PUMP BODY BY ALIGNING LARGE
HOLE IN LID TO REST ON THREADED LIP OF PUMP
BODY ASSEMBLY.
K INSTALL PLUNGER ASSEMBLY INTO PUMP BODY
ASSEMBLY. COMPRESS PUMP AND ROTATE UNTIL
FLATS ON PISTON ALIGN INTO POSITION WITH
FLATS INSIDE CYLINDER.
L WHILE COMPRESSING PUMP, ROTATE LOCKING
COLLAR CLOCKWISE TO SECURE ONTO THREADING
OF CYLINDER.
M IF SUCTION TUBE IS INCLUDED, INSTALL ONTO
BOTTOM OF CONNECTOR. THE SUCTION TUBE MAY
BE CUT WITH SCISSORS TO THE NEEDED LENGTH.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR
REGULARLY, DISASSEMBLE AND CLEAN PARTS.
FOR SAFE AND PROPER CARE, AND TO PREVENT
CORROSION, OF PARTS, IT IS IMPORTANT TO
CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR
REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE PUMP DISASSEMBLY.
2 WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
•
Wash small parts in a pan or other container to
prevent part loss.
•
Scrub with supplied brushes to clean all
conned areas. Maintain a clean and efcient
pump by using the brushes supplied with
pump to prevent product build up inside pump.
•
Do not use scr
apers, steel pads, steel wool, or other
cleaning tools that can scratch surfaces.
• Mildly abrasive NYLON or brass brush may be used
to remove any stubborn food or mineral deposits on
interior surfaces of unit.
•
Do not use abr
asive cleansers.
• Do not use caustic cleansers.
•
Do not use cleansing agents wi
th high concentrations
of acid, alkaline or chlorine.
•
Do not use ammonia based cleansers.
3 FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
•
T
o prevent corrosion on parts, it is important to
thoroughly and fully rinse washed parts.
4 DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
•
V
arious elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
• To prevent corrosion on stainless steel parts, it is
important to thoroughly and fully dry with a clean
soft cloth regularly.
5 SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN
CONTACT WITH FOOD MUST BE SANITIZED.
• Allow parts to fully air dry after sanitization.
•
Dish
washer safe.