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SEW-Eurodrive R..7 Series User Manual

SEW-Eurodrive R..7 Series
212 pages
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*24804134_0518*
Drive Technology \ Drive Automation \ System Integration \ Services
Assembly and Operating
Instructions
Explosion-Proof Gear Units
R..7, F..7, K..7, K..9, S..7, SPIROPLAN
®
W Series
Edition 05/2018 24804134/EN

Table of Contents

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SEW-Eurodrive R..7 Series Specifications

General IconGeneral
SeriesR..7
Shaft ConfigurationSolid shaft, Hollow shaft
Power Range0.12 kW to 200 kW
Gear Unit TypeHelical Gear Unit
Mounting positionFoot-mounted, Flange-mounted, Shaft-mounted
Torque RangeUp to 18, 000 Nm
Protection ClassIP65
Efficiency ClassIE1, IE2, IE3

Summary

General Information

Document Overview

Provides an overview of the assembly and operating instructions.

Safety Note Structure

Explains the structure and meaning of safety notes used in the document.

Warranty Claim Information

Details rights and procedures for claims under the limited warranty.

Safety Notes

General Safety Information

Presents general safety notes to prevent injury and property damage.

User Duties and Responsibilities

Outlines the user's responsibilities for observing safety notes.

Designated Product Use

Defines the intended application of the gear units in industrial systems.

Explosive Atmosphere Safety

Provides safety notes for working in potentially explosive areas.

Installation and Assembly

Covers the procedures for installing and assembling the gear unit.

Startup and Operation

Details the steps for starting up and operating the gear unit.

Inspection and Maintenance

Outlines the procedures for inspection and maintenance of the gear unit.

Gear Unit Structure

Helical Gear Unit Structure

Details the basic structure of helical gear units R..07 – R..167.

Helical-Bevel Gear Unit Structure

Illustrates the basic structure of helical-bevel gear units K..19/K..29.

SPIROPLAN® Gear Unit Structure

Shows the basic structure of SPIROPLAN® gear units W..10 – W..30.

Nameplate and Type Designation

Explains the information found on the gear unit nameplate and type designation.

Mechanical Installation

Mechanical Installation General Information

Provides general information and safety notes for mechanical installation.

Explosion-Proof Gear Unit Designs

Details explosion-proof designs II2GD and II3GD for gear units/gearmotors.

Installation Prerequisites

Lists the essential conditions that must be met before installation.

Gear Unit Installation Steps

Provides step-by-step instructions for installing the gear unit.

Solid Shaft Gear Unit Mounting

Describes the procedure for mounting gear units with a solid shaft.

Splined Hollow Shaft Mounting

Details the mounting process for gear units with a splined hollow shaft.

Keyway Shaft Mounting

Explains the procedure for mounting gear units with a keyway shaft.

Shrink Disk Mounting Procedure

Provides instructions for mounting gear units using a shrink disk.

TorqLOC® Shaft Mounting System

Details the installation process for the TorqLOC® shaft mounting system.

AD Input Shaft Assembly

Covers the installation of the AD input shaft assembly.

Accessory Equipment Options

Lists and describes available accessory equipment for gear units.

Startup

Startup Checklists

Provides checklists for activities before and during startup.

Checking Oil Level Before Startup

Details the procedure for checking the oil level prior to startup.

Surface and Oil Temperature Measurement

Explains how to measure surface and oil temperatures during startup.

Run-in for Specific Gear Unit Types

Describes the run-in period for helical-worm and SPIROPLAN® W gear units.

Gear Units with Backstop Operation

Provides notes on operating gear units with a backstop.

WEX Speed Monitor Setup

Covers the installation and adjustment of the WEX speed monitor.

Voltage Encoder Installation

Details the installation and setting of the voltage encoder.

Inspection/maintenance

Inspection of Wearing Parts

Identifies wearing parts and factors influencing their service life.

Mandatory Inspection Intervals

Lists obligatory inspection and maintenance intervals and measures.

Lubricant Change Intervals Guide

Provides guidance on lubricant change intervals based on operating conditions.

AL, AM, AQ Adapter Maintenance

Details the maintenance intervals and measures for AL, AM, AQ adapters.

AR Adapter Maintenance Procedures

Outlines the obligatory intervals and measures for AR adapter maintenance.

AR Slip Clutch Adapter Maintenance

Covers maintenance for AR adapters with slip clutch.

AD Input Shaft Assembly Maintenance

Details the obligatory intervals and measures for AD input shaft assembly.

Gear Unit Inspection and Maintenance

Describes procedures for checking oil level and changing oil for gear units.

Mounting positions

Mounting Position Designations (M1-M6)

Illustrates the SEW-EURODRIVE mounting positions M1 through M6.

Thermal Rating and Churning Losses

Explains churning losses and considerations for thermal rating.

Changing Mounting Position Guidelines

Provides guidelines and warnings for changing the mounting position.

Mounting Position Visual Reference

Key to icons and symbols used in mounting position sheets.

Technical data

Extended Storage Guidelines

Specifies storage conditions for extended periods (over 9 months).

Lubricant Recommendations

Lists recommended lubricants for gear unit rolling bearings.

Lubricant Fill Quantities

Refers to the nameplate for prescribed lubricant fill quantities.

Malfunctions and remedies

Gear Unit Troubleshooting

Provides a table of gear unit faults, possible causes, and measures.

Adapter Troubleshooting (AM/AQ/AL)

Lists faults, causes, and measures for AM, AQ, and AL adapters.

AD Input Shaft Assembly Troubleshooting

Details faults, causes, and measures for AD input shaft assemblies.

AR Slip Clutch Adapter Troubleshooting

Lists faults, causes, and measures for AR slip clutch adapters.

Customer Service Information

Provides information required when requesting customer service.

Declarations of conformity

EU Declarations of Conformity

Presents the EU Declaration of Conformity for gear units in category 2G/2D.

Address list

Algeria Contact Information

Provides contact details for Algeria.

Germany Contact Information

Provides contact details for Germany.

USA Contact Information

Provides contact details for the USA.

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