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Sherline Products 4000 User Manual

Sherline Products 4000
48 pages
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SHERLINE
PRODUCTS
INCORPORATED 1974
Miniature Lathe and Milling Machine
Assembly and
Instruction Guide
Sixth Edition
P/N 5326
©2007, Sherline Products Inc.
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Sherline Products 4000 Specifications

General IconGeneral
Swing Over Bed3.5" (89 mm)
Distance Between Centers8" (203 mm)
Motor90V DC
Weight32 lbs (14.5 kg)
Spindle Bore.343"
Speed Range70-2800 RPM
Spindle Speed70 - 2800 RPM (variable speed)
Spindle Thread3/4 inch - 16 TPI

Summary

Full One Year Warranty

Sherline Service Policy

Outlines Sherline's commitment to customer satisfaction and service procedures.

How to Order Replacement Parts

Provides instructions on how to identify and order replacement parts for Sherline machines.

Safety Rules for Power Tools

An Introduction to the World of Miniature Machining

Getting Answers to Your Questions About Machining

Offers guidance on finding answers to machining questions beyond the manual.

There Are no Shortcuts

Emphasizes patience and precision in machining, warning against shortcuts.

The Craftsman's Strength—Anticipating a Tool's Limitations

Discusses the importance of understanding tool deflection and using proper technique.

You Don't Become a Machinist by Buying a Machine

Explains that skill and knowledge, not just owning a machine, make a machinist.

General Precautions

Lists critical safety precautions before operating the machine.

Initial Assembly of a New Machine

A Note on Synthetic Greases

Discusses the use and benefits of Teflon-based synthetic grease for machine lubrication.

LATHE-Mounting the Crosslide

Instructions for installing the crosslide onto the lathe saddle.

All Mills-X-Axis Handwheel Installation

Steps for reinstalling the X-axis handwheel on Sherline mills.

5000-Series Mills-Mounting the Column

Guidance on mounting the Z-axis column to the base for 5000-series mills.

2000-SERIES MILLS-Assembling and Mounting the Multi-Direction Mil

Detailed steps for assembling the multi-direction column on 2000-series mills.

Mounting the Motor and Speed Control Unit to the Headstock

Instructions for attaching the motor and speed control unit to the headstock assembly.

Adjustments

Two-Speed Pulley

Explains the function and adjustment of the two-speed pulley system for motor speed control.

Spindle Preload Adjustment

Details how to adjust the spindle preload to eliminate end play and ensure smooth operation.

Gib Adjustment (Lathe and Mill)

Instructions for adjusting the tapered gibs for smooth and steady slide operation.

Backlash Adjustment (Lathe and Mill)

Guides on adjusting anti-backlash nuts to minimize play in the leadscrews.

Handwheel Adjustment (Lathe and Mill)

Procedures for checking and adjusting handwheel set screws for secure mounting.

Saddle Nut Adjustment (Lathe and Mill)

Steps for adjusting the saddle nut to eliminate play in the leadscrew engagement.

Adjustment and Use of the Tailstock Gib

How to adjust the tailstock gib for proper alignment and smooth movement.

Lathe Operation

Leveling the Cutting Tool

Instructions on setting the cutting tool height accurately relative to the workpiece center.

Initial Test Cutting

Guidance for performing the first test cut on a lathe for familiarization.

Holding the Workpiece

Describes methods for securely holding workpieces in the lathe for machining.

Center Drilling

Explains the importance and method of using center drills for accurate hole starting.

Taper Turning

Methods for cutting tapers on the lathe by offsetting the headstock or using a compound slide.

Inserted Tip Carbide Tools

Discusses the advantages and use of inserted tip carbide tools for machining.

Turning Speeds

Provides a guide to appropriate turning speeds for different materials.

Accessories for Your Lathe

3-Jaw, 4-Jaw and Drill Chucks

Details different types of chucks and their applications for holding work.

Thread Cutting Attachment, P/N 3100

Explains the function and use of the thread cutting attachment for cutting threads.

Steady Rest, P/N 1074

Describes the steady rest for supporting long workpieces during turning.

Live Center, P/N 1197

Information on the live center for supporting workpieces in the tailstock.

Digital Readouts, P/N 8200

Explains how digital readouts improve accuracy and ease of use for lathe axes.

Vertical Milling Machine Operation

General Description

Provides a basic overview of the vertical mill and its axes of movement.

Securing the Workpiece

Instructions for securely holding and aligning workpieces on the milling machine table.

Types of Milling Cutters

Describes common milling cutters like end mills, fly cutters, and boring tools.

Using a Dial Indicator

Details the use of dial indicators for checking squareness, centering, and alignment.

Locating the Edge of a Part in Relation to the Spindle

Methods for accurately locating the edge of a workpiece relative to the spindle axis.

Cutting Speeds for Milling

Provides a chart and formula for calculating spindle speeds for milling.

End Mills

Information on the types, sizes, and selection of end mills for milling.

Milling Accessories

Sensitive Drill Attachment (P/N 1012)

Describes the sensitive drill attachment for precise drilling of small holes.

Boring Head (P/N 3054/3049)

Describes the boring head for accurately machining holes to size.

Tilting Angle Table (P/N 3750)

Information on the tilting angle table for setting up angled machining operations.

4" Rotary Table (P/N 3700)

Explains the use of the rotary table for milling circular patterns and divisions.

CNC Rotary Tables

Describes CNC-ready rotary tables for automated machining.

Learning About CNC

Explains the basic concepts and advantages of Computer Numeric Control (CNC) machining.

Machining Basics and Handwheel Use

Using the Handwheels

Provides essential tips and techniques for using handwheels for precise machine movements.

Adjustable "Zero" Handwheels

Describes the function and benefits of adjustable "zero" handwheels for precise measurements.

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