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Sherpa 4x4 Stallion User Manual

Sherpa 4x4 Stallion
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Copyright(C)Sherpa4x4|www.sherpa4x4.com.au|info@sherpa4x4.com.au 1
www.sherpa4x4.com.au | info@sherpa4x4.com.au
SHERPA 4x4 WINCH OWNER'S MANUAL
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Sherpa 4x4 Stallion Specifications

General IconGeneral
BrandSherpa
Model4x4 Stallion
CategoryWinches
LanguageEnglish

Summary

SAFETY FIRST

Key Safety Warnings

Read warnings regarding duty cycle, load, and heat to prevent damage.

OPERATION WARNINGS

Operational Safety Guidelines

Follow warnings for personal safety and equipment protection during operation.

BATTERY AND CABLE CARE

Battery Condition and Use

Ensure good battery condition and run the engine during winch use.

Cable Condition and Spooling

Proper cable condition, attachment, and spooling techniques are crucial for longevity.

WINCH INSTALLATION

Winch Mounting and Rope Direction

Mount the winch using the 4-point system, ensuring correct rope winding direction.

SPECIAL MOUNTING NOTES FOR 25,000 LB

Mounting Bolt and Plate Strength

Select appropriate bolt grade and plate thickness for mounting to prevent shear failure.

Bolt Torque and Load Distribution

Correct torque tightening and load centering on the drum are essential for mounting bolts.

CONTROL BOX MOUNTING

Solenoid Box Placement

Mount the solenoid box considering its enclosure limitations and vehicle configuration.

WINCH LUBRICATION AND CABLE CARE

Lubrication Procedures

Procedures for lubricating winch parts and steel cables.

New Cable Spooling Method

How to spool new cable with tension to prevent kinking and damage.

WINCH BRAKE SYSTEM

Brake Operation and Setting

Explains the ratchet-style brake, its setting mechanism, and behavior on slopes.

SINGLE MOTOR WINCH WIRING

Electrical Connection Guide

Connect cables to terminals for single motor winches, including isolator switch recommendation.

8.9HP MOTOR WINCH WIRING

Wiring Cable Identification

Visual guide to connecting specific cables for 8.9hp motors to avoid damage.

GEARBOX ROTATION PROCEDURE

Gearbox Rotation Steps

Step-by-step instructions for rotating the winch gearbox for alternate mounting positions.

Gearbox Installation and Electrical Notes

Notes on battery, cables, corrosion protection, and general installation advice.

DUAL MOTOR WINCH OPERATION

Dual Motor Operation and Wiring

Dual motors operate in 'in' only. High amperage requires robust electrical setup and dual batteries.

WINCH OPERATION GUIDE

Operation Steps and Clutch

Test runs, securing vehicle, pulling cable, and operating the clutch.

Recovery Procedure and Safety

Performing recovery, monitoring cable winding, and essential safety warnings.

WINCH MAINTENANCE AND SAFETY

Maintenance Schedule and Use

Recommends regular use and annual service for winch upkeep.

General Safety During Operation

Keep clear of moving parts, unplug controller when not in use.

WINCH SERVICE PROCEDURES

Pre-Service Inspection and Prep

Inspect winch condition, rope, motor, gearbox, and electrical systems before service.

Component Servicing Details

Detailed procedures for servicing gearbox, motor, cables, and control box.

Final Service Checks and Notes

Inspect hand controller, list additional work, and notes on qualified service personnel.

PRODUCT WARRANTY TERMS

Warranty Assessment and Exclusions

Covers product return, proof of purchase, and conditions not covered by warranty.

ADDITIONAL WINCH USAGE CONDITIONS

Service, Battery, and Mounting Rules

Annual service, minimum battery, proper mounting, and correct usage are mandatory.