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Shini SGB Series User Manual

Shini SGB Series
73 pages
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SGB
series
Gravimetric Blender
Date: Dec. 2017
Version: Ver. C (English)

Table of Contents

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Shini SGB Series Specifications

General IconGeneral
BrandShini
ModelSGB Series
CategoryBlender
LanguageEnglish

Summary

General Description

Coding Principle

Explains the coding principle for SGB models with examples.

Feature

Details standard configuration and optional features of the SGB series.

Technical Specifications

Technical Specifications Overview

Presents dimensional overview drawings for various SGB models.

Detailed Specifications

Provides detailed specification tables for SGB models, including dimensions and weight.

Safety Regulations

Touch Screen Safety

Provides guidelines for safe operation and maintenance of the touch screen interface.

Safety Signs and Labels

Explains the meaning and placement of various safety signs and warning labels on the machine.

Transportation and Storage

Details procedures and conditions for safe transportation, storage, and operating environment.

Sources of Danger

Identifies potential hazards associated with the machine's operation and components.

Safety Devices

Describes the safety devices installed on the machine and their functions.

Specified Use and Restrictions

Defines the intended use of the SGB Gravimetric Blender and materials not suitable for its operation.

Operator and Maintenance Precautions

Provides essential safety precautions for operators and maintenance staff to prevent injury and damage.

Exemption Clause

Clarifies Shini's liability limitations regarding product installation, operation, and maintenance.

Structure and Working Principle

Main Function Overview

Overview of the SGB series blender's capabilities and installation context.

Working Principle Explanation

Illustrates and explains the step-by-step operation of the gravimetric blending process.

Optional Accessories

Details available optional accessories for the SGB series.

Floor Stand and Tank Combination

Details the optional floor stand and material storage tank.

Induction Motor Feeding Device

Describes the induction motor driven feeding device used in the SGB series.

Material Level Switch

Explains the function and location of the material level switch.

Installation and Debugging

SGB Machine Installation

Provides general instructions for installing the SGB machine.

Floor Stand Installation

Guides the installation of the SGB machine onto an optional mobile floor stand.

Molding Machine Installation

Illustrates and describes mounting the SGB directly onto a molding machine.

Weighing Pan Installation

Details the correct mounting procedure for the SGB weighing pan.

Power Connection

Details the requirements and procedure for connecting the machine's power supply.

Compressed Air Supply

Specifies the requirements for the compressed air supply.

Feeding Function Installation

Guides the installation of the feeding function, including optional vacuum generators.

Installation Space Requirements

Specifies the required installation space around the machine for proper operation and maintenance.

Installation Method Steps

Details the step-by-step procedure for installing the feeding function components.

Application and Operation

Starting Up the Machine

Guides the user through the initial steps of powering on and starting the SGB blender.

Interface Operation Flow

Presents a flowchart illustrating the navigation and interaction within the machine's user interface.

Keyboard Interface Usage

Explains the on-screen keyboard interface for parameter input and editing.

Input and Edit Values

Details how to input and edit data using the on-screen keyboard.

Alternative Input Options

Covers alternative input methods and selections using the on-screen keyboard.

User Login and Logout

Procedure for logging into and out of the system with different user levels.

Administrator Login Procedure

Details the process for logging into the system with administrator privileges.

Administrator Logout Procedure

Explains how to log out of the administrator account and automatic log out.

System Initial Interface

Describes the initial screen displayed upon powering on the machine, including version information.

Feeding/Weighing Selection

Explains the interface for selecting between feeding and weighing system operations.

Weighing Monitoring Interface

Details the weighing monitoring interface, showing real-time batch status and parameters.

Weighing Data View Interface

Describes how to view historical weighing data and batch records on the interface.

Recipe Setting Interface

Interface for creating, editing, saving, and managing recipes for material mixing.

Recipe Elements and Structure

Explains how recipes are structured, including recipe records and elements.

Menu Interface Navigation

Illustrates the main menu structure for accessing various system settings and functions.

Parameter Setting Interface

Details the interface for configuring system parameters such as assembly mode and mixing settings.

Calibration Interface

Guides the user through the calibration process for the weighing system.

User Management Interface

Describes the interface for managing user accounts, permissions, and passwords.

Manual Mode Interface

Explains the manual mode interface for checking individual mechanical unit operations.

Unit Parameter Setting

Details the interface for setting and adjusting unit parameters, with warnings against unauthorized changes.

Alarm Message Interface

Covers the interface for viewing, confirming, and clearing alarm messages and fault information.

Control of Feeding Operation

Explains how to control the automatic conveying and feeding process of materials.

Level Sensor Adjustment

Provides instructions for adjusting the material level switches and troubleshooting.

Level Switch Functions

Details the functions of level switches on hoppers, mixing tank, and storage tank.

Component Instructions

Details on defining component categories and their distribution principles.

Component Category Definition

Explains how to define component categories and the principles of their distribution within the hoppers.

Master-batch and Additives Calculation

Explains the different methods for calculating master-batch and additive quantities based on various ratios.

Chromatic Aberration Compensation

Details the process for compensating chromatic aberration in reclaimed materials.

Blending Motor Inspection Switch

Explains the function of the inspection switch for detecting blending motor blockages.

Control Modes Overview

Describes the different modes of metering control available for the SGB blender.

Weighing Metering Mode

Details the weighing metering mode, emphasizing accuracy through weighing cell control.

Volumetric Metering Mode

Explains the volumetric (time) metering mode as an emergency standby option.

Mixing Metering Mode

Describes the mixing metering mode for increased throughput by reducing weighing cycles.

Trouble-shooting

Hopper Issues (Low Level, Shortage, Overweight)

Troubleshooting common issues related to hopper material levels, shortage, and overweight conditions.

Load Cell and Sensor Failures

Troubleshooting problems associated with load cells, weighing pans, and sensor failures.

Motor and Door Safety Issues

Addressing issues related to mixing motor faults and safety door or low pressure conditions.

Module and Deviation Errors

Resolving errors concerning module failures, power issues, and deviation at zero point.

Network and Wiring Errors

Troubleshooting problems with weighing sensor offline status, phase sequence, and wiring.

Maintenance and Repair

General Maintenance Guidelines

General guidelines for qualified personnel performing maintenance and repair work.

Filter and Pressure Valve Maintenance

Details on maintaining the filter and pressure regulating valve.

Hopper and Scale Pan Cleaning

Instructions for cleaning the storage hopper and scale pan.

Mixing Chamber and Magnetic Base Cleaning

Procedures for cleaning the mixing chamber and magnetic base.

Material Shut-off Plate Cleaning

Instructions for regular cleaning of the material shut-off plate.

Maintenance Schedule Overview

Provides an overview of the maintenance schedule.

Daily Checking Procedures

Daily maintenance checklist for critical machine components and systems.

Weekly Checking Procedures

Weekly maintenance checklist for electrical systems and air filters.

Monthly Checking Procedures

Monthly maintenance checklist for capacitor switches and blending shafts.

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