Siemens HydroRanger 200 HMI - Pump control (1.2.)

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Commissioning

6.5 Quick Start Wizards

HydroRanger 200 HMI

Operating Instructions, 06/2018, A5E36281317-AC

Pump control (1.2.)

Use this wizard to configure pumps if they will be used in your application. First, be sure to

complete the applicable Quick Start Wizards.

Start of Quick Start Pump Control wizard

Shows the type of Wizard to be executed.

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Table of Contents5
Introduction17
- Purpose of this Documentation17
- Checking the Consignment17
- Security Information17
- Transportation and Storage18
- Notes on Warranty18
Safety Notes21
Description25
- Overview25
- Features26
- Applications26
- Approvals27
- Modbus Communication27
Installing/Mounting29
- Basic Safety Notes29
- Mounting Instructions31
- Mounting Locations31
- Mounting on Wall31
- Cable Routed through a Conduit34
- Cable Exposed and Entering through the Cable Glands35
- Panel Mount36
- Cutout Instructions37
- Panel Mount Dimensions37
- Mounting the Enclosure37
- Wiring Compartment38
- Wiring Compartment39
- Installing the Smartlinx Communication Card40
Connecting41
- Basic Safety Notes41
- Connecting Diagram42
- Terminal Board43
- Cables43
- Transducers44
- Relays45
- Temperature Sensor46
- Ma Input46
- Ma Output47
- Level System Synchronization47
- Power48
- Digital Communication48
- RS-232 Serial Connection49
- Discrete Inputs50
Commissioning51
- Local Commissioning51
- Activating the Device52
- RUN Mode52
- The Local Display53
- Display Field Descriptions55
- Auxiliary Reading56
- Multiple Readings56
- PROGRAM Mode57
- Key Functions in Measurement Mode57
- Programming the Device57
- Parameter Menus58
- Key Functions in Edit Mode61
- Quick Start Wizards61
- Setting Wizards Via Graphical Display62
- Wizards (1.)63
- Quick Start (1.1.)63
- Requesting an Echo Profile88
- Application Examples89
- Level Application90
- Flow Application91
Operating93
- Single-Point Models93
- Average or Differential94
- Dual-Point Models94
- Average or Differential95
- Measurement Conditions96
- Relays97
- General Introduction97
- Relay Functions98
- Alarm98
- Pump99
- Totalizing and Sampling99
- Relay Status - Navigation Pane99
- Relay-Related Parameters100
- Relay Activation101
- Preset Applications102
- Relay Fail-Safe106
- Security106
- Parameter Types106
- Display Readout106
- Adjusting the Primary Reading107
- Backup Level Override107
- Backup Level Override Parameters108
- Discrete Inputs108
- Wiring the Discrete Inputs109
- Adjusting the Discrete Input Logic109
- Ma I/0109
- Ma Input109
- Ma Output110
- Volume111
- Readings111
- Vessel Shape and Dimensions112
- Characterization Chart113
- Alarms115
- Level115
- Setting Simple Level Alarms116
- Rate116
- In-Bounds/Out-Of-Bounds Range117
- Cable Fault117
- Temperature118
- Loss of Echo (LOE)118
- Pump Control119
- Setting a Pump down Group119
- Set Relays to Alternate Duty Assist120
- Set the on Setpoints120
- Set the off Setpoints120
- Setting a Pump up (Reservoir) Group121
- Set Relays to Alternate Duty Assist122
- Set the Relay on Setpoints122
- Set the Relay off Setpoints122
- Other Pump Control Algorithms123
- Set Relays to Alternate Duty Backup123
- Set Relays to Fixed Duty Assist123
- Set Relays to Fixed Duty Backup124
- Set Relays to Service Ratio Duty Assist125
- Set Relays to First in First out126
- Optional Pump Controls127
- Starting Pumps by Rate of Level Change127
- Rotating Pumps by Service Ratio128
- Totalizing Pumped Volume129
- Setting Independent Fail-Safe Controls130
- Setting a Pump to Run-ON130
- Setting the Pump Start Delays131
- Reducing Wall Cling131
- Grouping Pumps132
- Setting a Flush Valve132
- Relay Controlled by Communications133
- Tracking Pump Usage133
- Rake (Screen) Control133
- Setting a Rake Control134
- Setting Common Parameters135
- Set Relay 1 (Operate Rake)135
- Set Relays 2 to 4 (Level Alarms)136
- External Totalizers and Flow Samplers136
- Relay Contacts137
- Totalizer137
- Flow Sampler138
- Based on Volume and Time138
- Open Channel Monitoring (OCM)139
- Common Parameters140
- Setting Zero Head141
- Setting Totalized Volume142
- Applications Supported by the Device143
- BS-3680/ISO 1438/1 Thin Plate V-Notch Weir143
- BS-3680/ISO 4359 Rectangular Flume144
- Palmer-Bowlus Flume145
- H-Flume146
- Pmds with Exponential Flow to Head Function147
- Parshall Flume150
- Leopold-Lagco Flume151
- Cut Throat Flume152
- Universal Calculation Support153
- Typical Flow Characterization153
- Example Flumes154
- Example Weir Profiles155
- Configuration Testing155
- I/0 Checkout155
- Application Test156
Parameter Reference157
- Key Terms157
- Parameter Indexing158
- Index Selector Examples160
- Sensor and Measurement160
- Calibration161
- Pumps161
- High Level Alarm162
- Index Types163
- Quick Start Wizards164
- Setup (2.)164
- Sensor (2.1.)164
- Units (2.1.1.)164
- Level Selector (2.1.2.)164
- Sensor Mode (2.1.3.)165
- Transducer Selector (2.1.4.)166
- Transducer (2.1.5.)166
- Material (2.1.6.)167
- Short Shot Frequency (2.1.7.)167
- Long Shot Frequency (2.1.8.)167
- Short Shot Duration (2.1.9.)168
- Long Shot Duration (2.1.10.)168
- Number of Short Shots (2.1.11.)168
- Number of Long Shots (2.1.12.)169
- Shot Synchro (2.1.13.)169
- Scan Delay (2.1.14.)169
- Scan Time (2.1.15.)170
- Shot Delay (2.1.16.)170
- Shot/Pulse Mode (2.1.17.)170
  - Calibration (2.2.)171
- Level Selector (2.2.1)171
- Span (2.2.2.)171
- Transducer Selector (2.2.3.)171
- Empty (2.2.4.)172
- Sensor Offset (2.2.5.)173
  - Blanking (2.2.6.)173
- Range Extension (2.2.7.)174
  - Rate (2.3.)174
- Transducer Selector (2.3.1.)174
- Fill Rate/Minute (2.3.2.)175
- Empty Rate/Minute (2.3.3.)175
- Response Rate (2.3.4.)176
- Rate Filter (2.3.5.)177
- Rate Filter Time (2.3.6.)177
- Rate Filter Distance (2.3.7.)177
- Level Selector (2.2.8)178
- Filling Indicator (2.3.9.)178
- Emptying Indicator (2.3.10.)178
  - Fail-Safe (2.4.)179
- Transducer Selector (2.4.1.)179
- LOE Timer (2.4.2.)179
- Level Selector (2.4.3.)180
- Fail-Safe Mode (2.4.4.)180
- Material Level (2.4.5.)180
- Fail-Safe Advance (2.4.6.)181
- Ma Output Selector (2.4.7.)181
- Ma Fail-Safe Mode (2.4.8.)181
  - Ma Fail-Safe Value (2.4.9.)182
    - Current Output (2.5.)182
- Ma Output Selector (2.5.1.)182
- Ma Output Range (2.5.2.)182
- Current Output Function (2.5.3.)183
- Ma Output Allocation (2.5.4.)183
- Ma Setpoint (2.5.5.)184
Ma Setpoint (2.5.6.)184
Minimum Ma Limit (2.5.7.)184
Maximum Ma Limit (2.5.8.)184
Milliamp Output (2.5.9.)184
Fail-Safe Mode (2.5.10.)185
Ma Output Trim (2.5.11.)185
Ma Output Trim (2.5.12.)185
Current Input (2.6.)186
Ma Input Range (2.6.1.)186
0/4 Ma Level Value (2.6.2.)186
Ma Level Value (2.6.3.)186
Ma Damp Filter (2.6.4.)187
Scaled Ma Input Value (2.6.5.)187
Raw Ma Input Value (2.6.6.)187
Volume (2.7.)187
Level Selector (2.7.1.)187
Vessel Shape (2.7.2.)188
Maximum Volume (2.7.3.)190
Dimension a (2.7.4.)190
Dimension L (2.7.5.)191
Transducer Selector (2.7.6.)191
Inflow/Discharge Adjust (2.7.7.)191
- Table 1-8 (2.7.8.)192
- Table 9-16 (2.7.9.)193
- Table 17-24 (2.7.10.)194
- Relays (2.8.)195
Table 25- 32 ( 2.7.11.)195
Basic Setup (2.8.1.)195
Modifiers (2.8.2.)202
Discrete Inputs (2.9.)209
Backup Level Override (2.9.1.)209
Discrete Input Logic (2.9.2.)211
Other Control (2.10.)212
External Totalizer (2.10.1.)212
Transducer Selector (2.10.1.1.)212
Multiplier (2.10.1.2.)213
Relay Duration (2.10.1.3.)213
External Sampler (2.10.2.)214
Signal Processing (2.11.)220
Temperature and Velocity (2.11.1.)220
Echo Select (2.11.2.)224
TVT Setup (2.11.3.)229
TVT Shaper (2.11.4.)233
Measurement Verification (2.11.5.)235
Display (2.12.)238
Local Display Backlight (2.12.1)238
LCD Contrast (2.12.2.)238
Level Selector (2.12.3.)239
Decimal Position (2.12.4.)239
Convert Reading (2.12.5.)240
Offset Reading (2.12.6.)240
Default Auxiliary Reading (2.12.7.)241
- Display Delay (2.12.8.)241
- Flow (2.13.)241
- Transducer Selector (2.13.1.)241
- Primary Measuring Device (2.13.2.)242
- Auto Zero Head (2.13.3.)242
- Basic Setup (2.13.4.)243
- PMD Dimensions (2.13.5.)248
- Universal Head Vs Flow (2.13.6.)249
- Totalizers (2.14.)252
- Transducer Selector (2.14.1.)252
- Running Totalizers (2.14.)252
- Running Totalizers High (2.14.2.)252
- Running Totalizers Low (2.14.3.)253
- Totalizer Decimal Position (2.14.4.)253
- Totalizer Multiplier (2.14.5.)254
- Maintenance and Diagnostics (3.)254
- Identification (3.1.)254
- Tag (3.1.1.)254
- Descriptor (3.1.2.)254
- Message (3.1.3.)254
- Order Number (3.1.4.)255
- Serial Number (3.1.5.)255
- Hardware Revision (3.1.6.)255
- Firmware Revision (3.1.7.)255
- Loader Revision (3.1.8.)255
- Manufacture Date (3.1.9.)255
- Date Last Configured (3.1.10.)255
- Diagnostics (3.2.)255
- Transducer Selector (3.2.1.)255
- Echo Profile (3.2.2.)256
- Master Reset (3.2.3.)256
- Power-ON Resets (3.2.4.)257
- Power-ON Time (3.2.5.)257
- Relay Selector (3.2.6.)257
- Relay Logic Test (3.2.7.)257
- Measurement Values (3.2.8.)257
- Pump Records (3.2.9.)262
- Temperature Peak Values (3.2.10)263
- Echo Quality (3.2.11.)264
- Smartlinx Diagnostics (3.2.12.)265
- Simulation (3.3.)268
- Discrete Inputs268
- Communication (4.)269
- Communications Port Selector (4.1.)269
- Device Address (4.2.)269
- Communications Timeout (4.3.)270
- Protocol (4.4.)270
- Serial Baud Rate (4.5.)270
- Parity (4.6.)271
- Data Bits (4.7.)271
- Stop Bits (4.8.)271
- Modem Available (4.9.)271
- Modem Inactivity Timeout (4.10.)272
- Parameter Index Location (4.11.)272
- Smartlinx Reserved Parameters (4.12.1. to 4.12.5.)273
  - Security (5.)273
- Write Protection (5.1.)273
- User PIN (5.2.)273
- Protocol Selector (5.3.)274
- Communications Control (5.4.)274
- Language (6.)275
Service and Maintenance277
- Firmware Updates277
- Basic Safety Notes278
- Cleaning280
- Cleaning the Enclosure280
- Maintenance and Repair Work280
- Return Procedure281
- Transport281
- Disposal282
Diagnosing and Troubleshooting283
- Communication Troubleshooting283
- General Fault Codes284
- Common Problems Chart285
- Noise Problems288
- Determining the Noise Source289
- Non-Transducer Noise Sources289
- Avoiding Common Wiring Problems290
- Reducing Electrical Noise290
- Reducing Acoustical Noise290
- Measurement Difficulties291
- Loss of Echo (LOE)291
- Adjust Transducer Aiming291
- Increase Fail-Safe Timer Value291
- Install a Transducer with a Narrower Beam292
- Fixed Reading292
- Obstructions in the Sound Beam292
- Nozzle Mountings292
- Set the Device to Ignore the Bad Echo293
- Wrong Reading293
- Transducer Ringing294
- Unit Repair and Excluded Liability295
Technical Data297
- Power297
- Operating Conditions298
- Performance298
- Programming299
- Outputs299
- Inputs300
- Construction301
- Approvals302
- Transducers302
Technical Reference303
- Transmit Pulse303
- A.1 Transmit Pulse303
- Echo Processing304
- TVT (Time Varying Threshold) Curves304
- A.2 Echo Processing304
- Auto False Echo Suppression305
- Algorithm306
- A.5 Algorithm306
- Distance Calculation307
- A.6 Distance Calculation307
- Sound Velocity308
- A.7 Sound Velocity308
- Scanning309
- Volume Calculation309
- A.8 Scanning309
- Flow Calculation310
- A.10 Flow Calculation310
- Response Rate313
- Analog Output313
- A.11 Response Rate313
- Current Output Function314
- Loss of Echo (LOE)314
- Fail-Safe Mode314
Pump Control Reference315
- Pump Control Options315
- Pump Groups315
- Pump by Rate315
- Pump Control Algorithms315
- Fixed Duty Assist316
- Fixed Duty Backup316
- Alternate Duty Assist318
- Alternate Duty Backup319
- Service Ratio Duty Assist320
- Service Ratio Duty Backup320
- First in First out320
- Pump by Rate321
- Other Pump Controls321
- B.12 Pump by Rate321
Communications323
- Device Communication Systems323
- Modbus323
- Optional Smartlinx Cards323
- C.1 Device Communication Systems323
- Communication Systems324
- Communication Ports324
- C.4 Communication Systems324
- Modbus325
- Smartlinx325
- C.6 Modbus325
- Communications Installation326
- Wiring Guidelines326
- C.8 Communications Installation326
- Configuring Communications Ports (Parameters)328
- SIMATIC Process Device Manager (PDM)329
- Device Description329
- Modbus Register Map330
- Word Order (R40,062)331
- Map ID (R40,063)331
- Product ID (R40,064)332
- Point Data (R41,010 - R41,031)332
- Totalizer (R41,040 - R41,043)332
- C.13 Product ID (R40,064)332
- Input/Output (R41,070 - R41,143)333
- Discrete Inputs (R41,070)333
- Relay Outputs (R41,080)333
- Ma Input (R41,090)333
- Ma Outputs (R41,110-41,111)333
- C.16 Input/Output (R41,070 – R41,143)333
- Pump Control (R41,400-R41,474)334
- Pump on Setpoint (R41,420-R41,425)334
- Pump off Setpoint (R41,430-R41,435)334
- Pumped Volume (R41,440-R41,443)334
- Pump Hours (R41,450-R41,461)334
- C.21 Pump Control (R41,400-R41,474)334
- Pump Starts (R41,470-R41,475)335
- Parameter Access (R43,998-R46,999)335
- Parameter Indexing336
- Reading Parameters336
- C.28 Parameter Indexing336
- Global Index Method337
- Parameter-Specific Index Method338
- Writing Parameters338
- Global Index Method338
- Parameter-Specific Index Method339
- Format Words339
- Global Index Method339
- Format Registers340
- C.31.3 Format Registers340
- Data Types341
- Numeric Values341
- Bit Values341
- C.32 Data Types341
- Unsigned Double Precision Integer (UINT32)342
- Split Values343
- C.36 Split Values343
- Text Messages344
- C.37 Text Messages344
- Relay Function Codes (2.8.1.4. Relay Function Only)345
- Error Handling346
- Modbus Responses346
- C.39 Error Handling346
- Error Handling347
- Communication Troubleshooting348
- General348
- Specific348
- C.40 Communication Troubleshooting348
- Single Parameter Access (SPA)349
- Mapping349
- Reading Parameters349
- Writing Parameters350
- Format Register350
- C.41.3 Writing Parameters350
- Error Codes351
- C.41.5 Error Codes351
Updating Software353
Upgrading355
- Mounting a Device355
- Connecting the Transducer355
- Co-Axial Transducer Extension356
- Connecting a Transducer with RG62 Co-Axial Extension Cable356
- Device Installation (for Retrofitting Older Installations)357
Conduit Entry for Class I, DIV 2 Applications359
G.1 Programming Chart363
Programming Chart363
LCD Menu Structure373
Certificates and Support391
- Technical Support391
- QR Code Label391
- I.1 Technical Support391
- Certificates392
- I.3 Certificates392
- Index393

Siemens HydroRanger 200 HMI - Pump control (1.2.)

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