Siemens MAG 5000 - Page 444

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*7ml19981FB05*

Rev. 5.0

www.siemens.com/processautomation

Siemens Milltronics Process Instruments Inc.

1954Technology Drive, P.O. Box 4225

Peterborough, ON, Canada K9J 7B1

Tel: (705) 745-2431 Fax: (705) 741-0466

Email: techpubs.smpi@siemens.com

Siemens Milltronics Process Instruments Inc. 2006

Subject to change without prior notice

Printed in Canada

Main Page

Table of Contents78
Product Introduction80
Mode of Operation81
Pressure Equipment Directive 97/23Ecs82
Exclusions83
Product Marking83
Technical Data84
Sensor MAG 110084
Sensor MAG 1100 F86
Sensor MAG 310088
Transmitter MAG 600089
2.4 Sensor MAG 5100 W91
Transmitter MAG 500092
Safety Barrier (E Ia)94
Cleaning Unit94
Meter Uncertainty95
Output Characteristics MAG 5000 and MAG 600096
Conductivity of Medium and Sensor Cables97
Cable Requirements97
Cable Data (Supplied by Siemens Flow Instruments)97
Project Guidance98
Sizing Table (DN 2 to DN 2000)98
Sizing Table ( 1 / 1299
Minimum Conductivity100
Liner Selection Guide100
Electrode Selection Guide100
Installation Conditions100
Cleaning Unit104
Custody Transfer Approval105
Transmitter MAG 5000 CT, MAG 6000 CT Sealing105
Ex Survey According to Directive 94/9/EC (ATEX)106
3.8 Approvals107
Dimensions and Weight108
Sensor MAG 1100 F109
Sensor MAG 5100 W112
Sensor MAG 3100114
Transmitter116
Installation of Sensor119
Potential Equalization119
Inlet Protection MAG 3100120
Cathodic Protected Piping120
Installation of Transmitter121
Compact Installation MAG 5000 and MAG 6000121
Add-On Modules MAG 6000 Only123
Remote Installation. at the Sensor124
Remote Installation. Wall Mounting125
Remote Installation. Transmitter in 19" Insert126
Add-On Modules MAG 6000 Only127
Installation in IP 66 Wall Mounting Enclosure128
Installation in IP 65 Panel Mounting Enclosure (Front of Panel)129
Installation into the Back of a Panel130
Transmitter Safety Barrier131
Transmitter Cleaning Unit132
Electrical Connection133
Transmitter MAG 5000 and MAG 6000 Connection Diagram133
Wiring Diagram for Transmitter and Sensor134
Commissioning137
Keypad and Display Layout137
Menu Build-Up138
Password138
MAG 5000 and MAG 6000 - Menu Overview139
MAG 5000 CT and MAG 6000 CT - Menu Overview140
Basic Settings141
Outputs142
Digital and Relay Outputs142
Relay Outputs143
External Input143
Sensor Characteristics144
Reset Mode144
Service Mode145
Operator Menu Setup146
Product Identity147
Change Password147
Language Mode148
HART Communication MAG 5000 HART or as Add-On Module148
Flow Rate149
Totalizer149
Batch149
Settings Available150
Dimension Dependent Factory Settings151
Dimension Dependent Batch and Pulse Output Settings151
MAG 5000 CT and MAG 6000 CT Settings155
Error Handling156
List of Error Numbers157
Service158
Transmitter Check List158
Trouble Shooting MAG Transmitter159
Check List MAG Sensor160
Coil Resistance Table161
10. Ordering162
The Multiranger 100 and 200175
Multiranger 100175
Multiranger 200175
The Manual175
Manual Symbols176
Configuration Examples176
Specifications177
Installation182
Mounting182
Mounting Locations182
Mounting Instructions183
Wall Mount183
Cable Routed through a Conduit184
Panel Mount185
Mounting the Enclosure186
Multiranger Board187
Installing the Battery187
Installing Smartlinx Card188
Wiring189
Terminal Board190
Cables190
Transducers191
Relays191
Temperature Sensor192
Ma Input [MR 200 Only]192
Ma Output192
Level System Synchronization193
Power193
Digital Communications194
RS-232 Serial Connection194
Discrete Inputs194
Operating the Multiranger195
RUN Mode195
Readings in RUN Mode196
Status Parameters197
Controlling the Display198
Adjusting the Primary Reading for Four-Digit LCD Readout198
Auxiliary Reading198
Multiple Readings [MR 200 Only]199
PROGRAM Mode200
Starting PROGRAM Mode200
Hand Programmer200
Programmer Keys201
Dolphin Plus202
Dolphin Plus Toolbar Buttons203
SIMATIC Process Device Manager (PDM)204
Device Description204
Activating the Multiranger205
Changing Parameters205
Security206
Using Units or Percent (%)206
Parameters Types206
Parameter Reset207
Display Readout207
Changing Parameters(Dolphin Plus)208
Parameter Indexing209
Primary and Secondary Indexes210
Primary Index210
Secondary Index210
Starting Measurement211
Single Point Models211
Average or Differential [MR 200 Only]212
Dual Point Models212
Average or Differential [MR 200 Only]213
Measurement Conditions213
Response Rate213
Dimensions [MR 200 Only]213
Failsafe213
Relays214
General Introduction214
Relay Function214
Alarm214
Pump215
Miscellaneous215
Relay Status - Non Run Modes216
Relay States216
Relay Related Parameters216
Relay Wiring Test217
Relay Activation217
Relay Failsafe218
Preset Applications219
Backup Level Override220
Backup Level Override Parameters220
Discrete Inputs221
Wiring the Discrete Inputs221
Programming the Discrete Input Logic221
Ma I/O222
Ma Input [MR 200]222
Ma Output222
Volume [MR 200]224
Readings224
Tank Shape and Dimensions224
Characterization Chart [MR 200]225
Example Chart225
Multiranger 200 Only226
Alarms227
Level227
Setting Simple Level Alarms228
Rate [MR 200]228
In Bounds/ out of Bounds Range [MR 200]229
Cable Fault229
Temperature [MR 200]229
Loss of Echo (LOE)230
Pump Control231
Setting a Pump down Group231
Setting a Pump up (Reservoir) Group232
Other Pump Control Algorithms234
Set Relays to ALTERNATE DUTY BACKUP [MR 200]234
Set Relays to FIXED DUTY ASSIST234
Set Relays to FIXED DUTY BACKUP [MR 200]235
Set Relays to ALTERNATE DUTY SERVICE [MR 200]235
Set Relays to FIRST in FIRST out (FIFO) ASSIST [MR 200]236
Optional Pump Controls236
Starting Pumps by Rate of Level Change [MR 200]236
Rotating Pumps by Service Ratio [MR 200]237
Totalizing Pumped Volume [MR 200]238
Setting Independent Failsafe Controls238
Setting a Pump to Run on [MR 200]239
Setting the Pump Start Delays [MR 200]239
Reducing Wall Cling [MR 200]239
Grouping Pumps [MR 200]240
Setting a Flush Valve [MR 200]240
Relay Controlled by Communications241
Tracking Pump Usage241
Rake (Screen) Control [MR 200]242
Setting a Rake Control242
Setting the Common Parameters243
Set Relay 1 (Operate Rake)243
Set Relays 2 to 4 (Level Alarms)243
External Totalizers and Flow Samplers [MR 200]244
Relay Contacts244
Totalizer244
Flow Sampler245
Based on Volume and Time245
Open Channel Monitoring (OCM) [MR 200]246
Common Parameters246
Setting Zero Head247
Setting Totalized Volume248
Applications Supported by Multiranger 200248
BS-3680 / ISO 1438/1 Thin Plate V Notch Weir248
BS-3680 / ISO 4359 Rectangular Flume249
Palmer Bowlus Flume250
H Flume251
Pmds with Exponential Flow to Head Function252
Applicable Weir Profiles252
Non-Applicable Weir Profiles253
Parshall Flume253
Leopold Lagco Flume254
Cut Throat Flume255
Universal Calculation Support256
Typical Flow Characterization256
Example Flumes257
Example Weirs257
Testing the Configuration259
Simulation259
Simulating a Single Measurement259
Simulating a Level Cycle259
Checking Volume Characterization [MR 200]260
Checking OCM Flow Characterization [MR 200]260
I/O Checkout261
Application Test261
Multiranger Communications263
Multiranger Communication Systems263
Optional Smartlinx®Cards263
Communication Systems264
Communication Ports264
Modbus264
Smartlinx265
Dolphin Plus265
Communications Installation266
Wiring Guidelines266
Ports 1 and 2266
Ports 1 and 2: RS-232 RJ-11 Jack and RS-485 Locations266
Port 1: RS-232 RJ-11 Jack267
Port 2: RS-485267
Configuring Communication Ports (Parameters)268
Modbus Register Map271
Word Order (R40,062)272
Map ID (R40,063)272
Product ID (R40,064)273
Point Data (R41,010 - R41,031)273
Totalizer (R41,040 - R41,043)273
Input/Output (R41,070 - R41,143)273
Discrete Inputs (R41,070)274
Relay Outputs (R41,080)274
Ma Input (R41,090) [MR 200]274
Ma Output (R41,110-41,111)274
Pump Control (R41,400 - R41,474)274
Pump on Setpoint (R41,420 - R41,425)274
Pump off Setpoint (R41,430 - R41,435)275
Pumped Volume (R41,440 - R41,443) [MR 200]275
Pump Hours (R41,450 - R41,461)275
Pump Starts (R41,470 - R41,475)275
Parameter Access (R43,998 - R46,999)276
Parameter Indexing276
Indexing the Parameter Access Area276
Reading Parameters277
Global Index Method (P782 = 0)277
Parameter Specific Index Method (P782 = 1)277
Writing Parameters278
Global Index Method (P782 = 0)278
Parameter Specific Index Method (P782 = 1)278
Format Words (R46,000 to R46,999)279
Global Index Method (P782 = 0)279
Parameter-Specific Index Method (P782 = 1)279
Format Registers279
Data Types281
Numeric Values281
Bit Values281
Unsigned Double Precision Integer (UINT32)281
Split Values282
Text Messages283
Relay Function Codes (P111 Only)284
Error Handling285
Modbus Responses285
Communication Troubleshooting287
Generally287
Specifically287
Communication Appendix A: Single Parameter Access (SPA)288
Mapping288
Reading Parameters288
Writing Parameters289
Format Register289
Error Codes290
Parameter Reference291
Multiranger 100 and Multiranger 200291
Helpful Hints291
Index Types292
Quick Start (P001 to P007)293
For DPD and DPA Programming [MR 200]294
Volume (P050 to P055) [MR 200]297
Display and Reading (P060 to P062)301
Backup Level Override303
Failsafe (P070 to P072)305
Relays (P100 to P119)306
Multiranger 200308
Pump Setpoint Modifiers (P121 and P122) [MR 200]313
Independent Relay Failsafe (P129)314
Advanced Pump Control Modifiers (P130 to P137) [MR 200]315
Flush Systems (P170 to P173) [MR 200]318
Ma Output (P200 to P219)320
Independent Ma Setpoints (P210 and P211)322
Ma Output Limits (P212 and P213)323
Ma Output Trim (P214 to P215)324
Ma Output Failsafe (P219) [MR 200]325
Ma Input (P250 to P260) [MR 200]325
Discrete Input Functions (P270 to P275)327
Standard Data Logging (P300 to P321)328
Record Temperatures (P300 to P303)328
Record Readings (P304 and P305)330
Pump Records (P309 to P312)330
Flow Records (P320 and P321) [MR 200]331
LCD Totalizer (P322 and P323) [MR 200]332
Profile Records (P330 to P337)333
Auto Record on and off Setpoints (P334 to P337)336
Installation Records (P340 to P342)338
Open Channel Monitoring (P600 to P621) [MR 200]339
Example Exponents341
Pumped Volume Totalizer (P622) [MR 200]348
Totalizer (P630 to P645) [MR 200]349
Range Calibration (P650 to P654)352
Temperature Compensation (P660 to P664)355
Rate (P700 to P708)357
Measurement Verification (P710 to P713)361
Transducer Scanning (P726 to P729)364
Display (P730 to P739)365
Smartlinx Reserved (P750 to P769)368
Communications (P770 to P782)368
Smartlinx Hardware Testing (P790 to P795)371
Echo Processing (P800 to P807)373
Advanced Echo Processing (P815 to P825)377
Advanced TVT Adjustment (P830 to P835)381
Advanced Shot Adjustment (P840 to P852)386
Test (P900 to P913)389
Measurement (P920 to P927)392
Master Reset (P999)395
General Appendix A: Index Types397
Index Types397
General Appendix B-Technical Reference398
Transmit Pulse398
Echo Processing398
TVT (Time Varying Threshold) Curves399
Auto False-Echo Suppression399
Distance Calculation400
Sound Velocity400
Scanning401
Volume Calculation [MR 200]401
Universal, Curved [MR 200]402
Flow Calculation402
Universal, Linear [MR 200]403
Universal, Curved [MR 200]403
Maximum Process Speed404
General Appendix C: Troubleshooting405
Common Problems Chart405
Noise Problems406
Determine the Noise Source406
Non-Transducer Noise Sources407
Common Wiring Problems407
Reducing Electrical Noise407
Reducing Acoustical Noise407
Measurement Difficulties408
Flashing LOE Display408
Adjust Transducer Aiming408
Increase Failsafe Timer Value409
Install a Transducer with a Narrower Beam409
Use Dolphin Plus to Debug Echo409
Fixed Reading409
Obstructions in the Sound Beam409
Nozzle Mountings409
Set the Multiranger to Ignore the Bad Echo410
Wrong Reading410
Types of Wrong Readings410
Liquid Splashing410
Adjust the Echo Algorithm410
Transducer Ringing411
Unit Repair and Excluded Liability412
General Appendix D: Pump Control Reference413
Pump Control Options413
Pump Groups413
Pump by Rate [MR 200]413
Pump Control Algorithms413
Fixed Duty Assist (P111 = 50)414
Fixed Duty Backup (P111 = 51) [MR 200]414
Alternate Duty Assist (P111 = 52)415
Alternate Duty Backup (P111 = 53) [MR 200]416
Service Ratio Duty Assist (P111 = 54) [MR 200]416
Service Ratio Duty Backup (P111 = 55) [MR 200]417
First in First out (FIFO) (P111 = 56) [MR 200]417
Pump by Rate (P121) [MR 200]417
Other Pump Controls [MR 200]417
General Appendix E: Updating Software419
Updating Software419
General Appendix F: Upgrading420
Mounting a Multiranger 100/200420
Connecting the Transducer420
Coaxial Transducer Extention420
Connecting a Transducer with RG62 Coaxial Extension Cable421
Multiranger Plus to Multiranger 100/200 Parameters422
General Appendix G: Conduit Entry for Class 1, DIV 2 Applications423
Appendix H: Software Revision History425
Multiranger 100425
Multiranger 200428
Programming Charts431

Siemens MAG 5000 - Page 444

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