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Siemens SIMATIC PCS 7 Service Manual
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SIMATIC
Process Control System PCS 7
Service Support and Diagnostics
(V8.2)
Service Manual
Valid for PCS 7 as of V8.2
03/2016
A5E36200111-AA
Security information
1
Preface
2
Ensuring Availability
3
Additional support
4
Configuring diagnostics
conditions
5
Message concept of PCS 7
6
Fault - What should I do?
7
Diagnostics in PCS 7
8
Failure, replacement and
return
9
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Security Information
7
2 Preface
9
Process Control System PCS
10
3 Ensuring Availability
13
Introduction
13
Data Backup
14
Data Backup Options
14
Backing up es Project Data
16
How to Back up the Parameter Settings of the SIMATIC Station
16
How to Archive a Project
17
How to Retrieve a Project
19
How to Archive and Retrieve a Multiproject
20
How to Archive Custom Libraries
22
How to Export Operator and Display Texts
22
How to Back up Custom Functions and Actions
23
Backing up os Project Data
24
Backing up Configuration Data
24
Backing up Batch Data
25
Backing up Configuration Data
25
How to Make a Backup
25
How to Restore Data from a Backup
27
How to Archive a Batch
28
Backing up SIMATIC Route Control Data
29
Backing up Configuration Data
29
How to Back up the Project Data of SIMATIC Route Control
29
How to Restore Data from a Backup
30
Creating an Image
31
Backing up Data by Generating an Image File
31
Comparing Project Versions
32
Comparing Project Versions with VXM
32
Hardware Update
33
Updating Hardware
33
How to Make Adjustments after a Hardware Change
35
Updating the CPU
35
How to Perform a Firmware Update for the CPU (as of V5.0)
36
How to Perform a Firmware Update for the H-CPU (as of V4.5)
38
Updating an Interface Module
39
Updating an Interface Module (IM)
39
How to Perform a Firmware Update of an Interface Module (IM)
40
Updating a CP XXX
43
Updating a Communications Processor (CP)
43
How to Perform a Firmware Update of the CP 341
43
How to Perform a Firmware Update of the CP 443-1
45
How to Perform a Firmware Update of the CP 443-5 Extended
47
Handling GSD Files
49
Working with GSD Files
49
Software Update
50
Updating Software
50
Licenses and License Keys
51
Installing and Updating License Keys
51
Upgrade of the System Expansion Card for a CPU 410-5H
52
Basic Procedure
52
Ordering an Upgrade for a CPU 410-5H
53
How to Prepare for the Upgrade of the System Expansion Card
54
How to Send the PO-Activation-File
56
How to Perform the Upgrade of the System Expansion Card
58
Upgrade of a Redundantly Configured Automation System
59
Upgrade of a Redundantly Configured Automation System for Cpus with Different PO
59
Volumes
59
Enabling Expert Mode
61
Upgrade of Process Objects of a CPU 410-5H by Replacing the System Expansion Card
61
Determining Inventory Data and Installing Software
62
Updating the PCS 7 os in Runtime
62
4 Additional Support
65
5 Configuring Diagnostics Conditions
67
Requirements for Diagnostics
67
6 Message Concept of PCS 7
69
Servicing a System - Message Concept
69
PCS 7 Message System
70
Origin of a Message
72
How to Determine the Source of a Message
73
Understanding Messages
73
Introduction
73
Message Types in Message Lists and Archives
74
Target Groups of Messages
75
Message Lists in Process Mode
75
Overflow of the Message Buffer
77
Message Priorities
77
Influencing Messages
78
7 Fault - What Should I Do
79
Activity in the Event of a Fault
79
Preparing for Expert Support
80
Compilations of Information about the Cause of the Fault
80
Plant Documentation
81
How to Read the CPU Diagnostic Buffer
82
CPU Fault - Preparing Diagnostics
83
How to Back up the Diagnostic Data of the PCS 7 os
84
Remote Diagnostics of a PCS 7 System
85
Interactive Operator Control and Monitoring with the os Web Option
86
8 Diagnostics in PCS 7
89
Diagnostic Options in Subsystems of PCS 7
89
Diagnostics with the Maintenance Station (Asset Management)
90
Diagnostics for the PC User Settings
94
Diagnostics for PC Components
94
Diagnostics for Network Connections
96
Diagnostics During Configuration
97
Diagnostics for the CPU
98
Diagnostics for Modules
99
Diagnostics on PROFIBUS DP
99
Diagnostics on PROFINET
100
Diagnostics on PROFIBUS PA
101
Diagnostics on FOUNDATION Fieldbus
101
Diagnostics for the os
102
Diagnostics for the BATCH Stations
103
Diagnostics for the Route Control Stations
103
Diagnostics for the Time of Day
104
Diagnostics for Hardware Displays
104
Diagnostic Tools
108
Diagnostic Tools of PCS 7
108
Diagnostics for the Pcs
108
Windows System Information
108
Managing the Operating System
109
Shares for Drives, Folders and Files
110
System Tools - Local Users and Groups
111
Command Line Commands
111
Set PC Station
112
Set PG/PC Interface
112
Station Configuration Editor
113
Printers and Print Jobs
114
PC Diagmonitor
114
Installed SIMATIC Software
115
Diagnostics in the Network
115
Netpro
115
NCM S7 Industrial Ethernet
116
SCALANCE X-300/X-400 "Observer Function
116
SCALANCE XB-200/X-200/X-300/X-400 "Loop Detection
117
Network Connections" Windows Dialog Box
117
Ncm S7
118
Topology Editor (PROFINET)
118
Mbsa
119
Diagnostics for the Operator Stations
119
Lifebeat Monitoring
119
Simatic Shell
120
Wincc "System Info" Channel
121
User Administrator
122
Wincc Channel Diagnostics
122
Status of Multi-User Operation
123
Status of Connections
124
Area Overview
124
Displaying the Redundancy State
125
Time Master Role of the os Server (Status)
125
Diagnostics for the BATCH Station
126
Status Icons in the BATCH Server Taskbar
126
Status Display at Order Folder
127
Diagnostics for the Route Control Station
128
Status Icons in the Route Control Server Taskbar
128
Diagnostics for the SIMATIC Stations
128
SIMATIC Manager
128
HW Config
130
Module Information
131
PROFIBUS Diagnostics with Diagnostic Repeater
132
Simatic Pdm
133
Additional Diagnostics Options
134
Additional Diagnostics Options for PCS 7
134
SIMATIC PCS 7 Condition Monitoring Library
135
9 Failure, Replacement and Return
137
Failure, Replacement and Return - Guide to Documentation
137
Index
141
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Getting Started
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Operating Instructions
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Read Me
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Siemens SIMATIC PCS 7 Specifications
General
Brand
Siemens
Model
SIMATIC PCS 7
Category
Control Systems
Language
English
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