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SINAMICS G180
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Siemens SINAMICS G180 - Technical Data
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Installat
ion and Operating Instructions SINAMICS G180
Operating Inst
ructions
,
02/2019
,
4BS0751
-
007
191
Qual
ity doc
ument
s
B
You can f
ind the qu
ality doc
uments here:
Siemens
Industry
Online S
upport (SIOS)
(
https://sup
port.in
dustr
y.siemens
.com/cs
/ww/en/ps
/13228/cert
)
192
194
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
1 Introduction
11
About These Instructions
11
Validity
11
Text Format Features
11
Presentation of the Display Buttons in the Operating Instructions
12
Specific Features
12
2 Safety Information
15
The Five Safety Rules
15
Use of Tested, Certified and Siemens-Approved Components
16
Areas that Are Potentially and Particularly Hazardous
17
Notes for Operator Protection
18
Notes on Liquid Cooling
21
Safety Precautions When Handling Anti-Freeze
22
Standards and Guidelines for Proper Use of Inverters
23
Plant Safety
24
Security Information
25
Components that Can be Destroyed by Electrostatic Discharge (ESD)
26
Electromagnetic Fields
28
Radio Telephones and Mobile Telephones
29
Note Regarding Fiber-Optic Cables
30
Protecting/Fusing the External 230 V AC Control Voltage
30
Residual Risks
31
3 Description
33
Updating Inverter Software or Instructions
33
Order Numbers / Type Designations
33
Accessories
39
Use of Tested, Certified and Siemens-Approved Components
39
Peripheral Boards 1 to 4, -A95, Option G02 to G05
39
General Information about the Peripheral Boards 1 to 4
39
Electronic Shutdown for "Safe Halt" / PTC Inputs
41
Safe Torque Off" with Single Circuit Trip
44
Safe Torque Off" with Two Circuit Version
45
Switchover, Single Circuit <-> Two Circuit Tripping
45
Checking the "Safe Halt" Function
47
PTC Inputs for Motor PTC Thermistor
49
Brake Transistor and Brake Resistor
51
Dimensioning the Brake Resistor
51
Connecting the Brake Resistor
51
Parameter Overview
52
Factory Settings" Application
52
Protective Cover IP21 for Compact and Compact Plus Devices
53
Main Switch "Q 2T
54
DC Link Terminals for Compact Devices
54
External Display
56
RFI Suppression Filter, Category C1 (Class B)
57
Strengthened Du/Dt Filter
57
Sine-Wave Filter
57
Additional Mains Power Protection Chokes
57
Optional Fieldbus Connection
58
Profibus Dp
58
Profinet Io
59
Modbus RTU
62
Modbus TCP
65
Pre-Switch Mode Power Supply 300 W
67
Water Cooling
68
General Information about Water Cooling
68
Direct Water Cooling Diagram
69
Connecting Water Cooling
70
Venting the Water Cooling
70
Decommissioning and Shutdown
71
Cooling Water Additives for the Closed Inverter Cooling with Cooling Unit (Optional)
71
4 Preparations for Use
73
Transporting Inverter
73
Storage of the Inverters
76
Emc
77
Install and Connect in Accordance with EMC
77
Examples for Correct EMC Connection
78
Radio Interference Class
80
EMC Environment Category
81
Realizing Operation in the Explosion-Protected Zone
82
5 Installation
85
Installing Inverter - General Notes
85
Installing Compact Devices
86
Protective Cover IP21 for Compact and Compact Plus Devices
87
Installing Cabinet Units
88
Mounting an External Display (Option)
90
6 Electrical Connection
93
General Information about the Electrical Connection
93
Protecting the Inverter
94
Circuit Breaker
94
Connecting Control Cable
95
Line Supply Connection
95
Suitable Supply Line Configurations
95
Dimensioning Mains Power Cables
96
RCD Circuit Breaker
96
Connecting Mains Power Cable to the Inverter
97
Inverter Connection for Different Pulse Operation
98
Adjusting the Line Voltage at the Inverter
99
Motor Connection
100
Motor Selection
100
Coil Load
101
Motor Voltage and Type of Circuit
101
Dimensioning Motor Cables
102
Dimensioning Maximum Motor Cable Length
102
Connecting Motor Cable
104
Connecting the PTC Thermistor of the Motor to the Inverter
104
External Control Voltage
105
Use of External Control Voltage
105
Connecting the External 230 V AC Control Voltage
105
Protecting/Fusing the External 230 V AC Control Voltage
105
Switching over the Hardware to an External 230 V AC Control Voltage
106
Preparations for Accessing the "Switching Power Supply" Board
106
Connecting the External 230 V AC for Compact Devices
113
Control Voltage 230 V AC for Cabinet Units
113
Connecting the External 24 V DC Control Voltage
114
Protecting/Fusing the External 24 V DC Control Voltage
114
Switching over the Hardware to an External 24 V DC Control Voltage
114
7 Commissioning
117
Checks Without Mains Power Supply and Without Motor
117
Checks with Mains Power Supply and Without Motor
119
Checks with Mains Power Supply and with Motor
123
Checking with Motor Coupled to the Work Machine
124
8 Operation
125
Function of the Inverter Display
125
Switching the Unit on and off
127
Setting the Language
127
Setting the Date and Time
128
Setting the Level of Detail of the Inverter Menu
128
Inverter Operating Commands
128
Configuring Operating Sources
130
Invoking Mode Configurations
130
Communication Options
131
Meaning of the Abbreviations for Operating Functions
132
P-Fieldbus" Function
132
Function of "P-DIGITAL OUTPUTS
133
Function of "P-ANALOG OUTPUTS
133
Operation of Several Inverters on One PC
133
Communication Via PROFINET IO
134
Communication Services and Port Numbers Used for PROFINET IO
134
Overview
135
Network Security
136
Separation between Production and Office Networks
136
Network Segmentation with SCALANCE S
137
Standard Mode Settings
137
Mode "Std Siss
137
Mode "Std Sisd
138
Mode "Std Dids
139
Mode "Std DIDD
140
NAMUR Mode Settings
140
Operation According to NAMUR Defaults
140
Operation According to "NAMUR 1
141
Operation According to "NAMUR 2
142
Operation According to "NAMUR 3
143
Operation According to "NAMUR 4
144
Operation According to "NAMUR 5
145
Operation According to "NAMUR 6
146
Controlling the External Connections of the Inverter
147
Function of the Control Cable Terminals
147
Protective Separation According to en 61800-5-1
147
Sub-D and USB Connections and DIL Switches
150
USB Interface
151
DIL Switches "S1" and "S2
151
Connecting Encoders
153
Connect the PC Via USB at -X50B
155
Connecting a PC to -X51 Via RS 232
156
Connection for Optional External Display with RS 485
157
Special Functions
158
Protective Functions
158
Multiple Function of the Analog and Digital Inputs
162
Setpoint Channel and Closed-Loop Control
166
Specifying Source for Speed Setpoint
166
Parameterization
166
Principle of Operation of the Configuration
166
Protecting Parameters against Modification
168
Configuration Using the Inverter Display
168
More Documentation about Parameterization
169
Examples / Applications
170
Standard" Application
170
Standard Control Cable Terminals
170
Control Cable Terminals "Peripheral Board 1
171
Control Cable Terminals "Peripheral Board 2
171
Control Cable Terminals "Peripheral Board 3
172
Control Cable Terminals "Peripheral Board 4
173
Mode Setting of the "Standard" Application
173
Assignment of the Digital Inputs
174
Assignment of the Digital Outputs
174
Assignment of the Analog Inputs
174
Assignment of the Analog Outputs
175
Input "Safe Torque Off" / PTC Thermistor Inputs on Peripheral Board
175
NAMUR" Application
177
Control Cable Terminals for "NAMUR" Application
177
Control Cable Terminals "Peripheral Board 4
179
Mode Setting of the NAMUR Application
180
Assignment of the Relay Outputs
180
Assignment of the Analog Inputs
181
Assignment of the Analog Outputs
181
Input "Mandatory Mains Power Isolation" / PTC Thermistor Inputs on Peripheral Board
181
9 Maintenance
183
Maintenance and Servicing
183
Replacing Compact Device
184
Replacing Fans for the Compact Device
185
Maintenance and Service of Water Cooling (Option)
185
Decommissioning
185
10 Spare Parts
187
Non-Approved Spare Parts
187
11 Diagnostics, Faults and Warnings
189
Reading Event Log
190
Service & Support
191
Contacts in Ruhstorf an der Rott Location (Germany)
192
Quality Documents
193
Technical Data
195
Technical Data for Transportation
196
Technical Data for Storage
196
C.1 Technical Data for Transportation
196
Frame Sizes of Compact Units
197
Frame Sizes of Cabinet Units
199
Technical Data for Operation
202
Tightening Torques for Power Cables
203
Technical Data of the Control Cable Terminals
203
Technical Data and Identification of the PTC Thermistor Input at Peripheral Boards 2 and 4
205
Technical Data of the Direct Water Cooling
206
Permissible Substance Values for the Cooling Water
207
Threshold Values for Fan Control System
208
Derating
208
Current Derating
208
Voltage Derating
211
C.12.2 Voltage Derating
211
List of Abbreviations
213
Index
215
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