Sipma PK 4000 KOSTKA User Manual

4
SIPMA S.A.
ul. Budowlana 26
20-469 Lublin, Polska tel. (+48) 81 74
45 071 www.sipma.pl
USER’S MANUAL
High density pick-up baler SIPMA PK
4000 KOSTKA SIPMA PK 4010
KOSTKA SIPMA PK 4011 KOSTKA
PKWiU 29.32.33-30.10
ORIGINAL MANUAL
READ THE MANUAL CAREFULLY BEFORE USING THE
MACHINE
Edition XII –2016

Sipma PK 4000 KOSTKA Specifications

General

Category	Square Baler
Weight	1750 kg
Bale length	300 - 1300 mm
String type	Twine
Power	15-25 HP
Voltage	Not applicable
Frequency	Not applicable

Summary

Introduction

Identification of the Baler

Locate the manufacturer's number and year of production on the baler body and plate.

General Information

Designation and General Requirements

Understand the baler's intended use, operating requirements, and manufacturer's responsibility.

Equipment and Spare Parts

List of basic equipment and spare parts included with the baler.

Delivery, Receipt, Transport, Assembly and Installation

Procedures for receiving, transporting, assembling, and installing the baler.

Receipt

Check the baler for mechanical damages and missing elements upon delivery.

Safety Remarks and Warnings

Notes and Warnings Concerning Transportation

Safety guidelines and warnings specific to transporting the baler.

Notes and Warnings Concerning Baler Servicing

Safety precautions and warnings related to maintenance and servicing of the baler.

Fire Fighting Regulations

Rules and precautions to prevent and combat fires when operating the baler.

Residual Risk Description

Evaluating Residual Risk During Baler Operation

How to assess and mitigate risks associated with baler operation.

Warning Stickers

Usage and Operational Servicing

Technical and Operational Data

Specifications and operating parameters for the baler models.

Design and Operating Principle

Overview of the baler's components and how it functions.

First Start-up

Step-by-step guide for initial setup and operation of the baler.

Connecting the Baler with the Tractor

Procedure for safely attaching the baler to a tractor.

Assembling the PTO Drive Shaft

Instructions for correctly installing the PTO drive shaft.

Hydraulic Pipes

Information on the hydraulic system, couplings, and maintenance.

Setting the Baler in Transport and Operation Positions (PK 4000)

How to switch the baler between transport and operation modes for PK 4000.

Setting the Baler in Transport and Operation Positions (PK 4011)

How to switch the baler between transport and operation modes for PK 4011.

Setting the Pick-up

Adjusting the pick-up unit for different material conditions.

Preparation of Knotting Mechanism for Operation

Steps to prepare the knotting system for twine and bale formation.

Adjusting the Bale Length

How to set the desired length of the bales.

Regulating the Bale Compaction Rate

Adjusting the density of the bales.

Adjusting the Metal Plate Chute

Setting the chute for bale placement on the field.

Assembling the Rear Bale Skid Ramp

Instructions for assembling and positioning the bale skid ramp.

Baler Operation

Guidelines for operating the baler during normal use.

Technical Service

Regulation of the Main Operating Units

Procedures for adjusting key operational components of the baler.

Setting the Piston with Regard to the Feeder

Adjusting the piston's position relative to the feeder mechanism.

Setting the Knotter Shaft Clutch with Regard to the Transmission Shaft

Aligning the knotter shaft clutch with the transmission shaft.

Setting the Knotting Needles

Adjusting the position of the knotting needles.

Setting the Needles with Regard to the Piston

Aligning the knotting needles with the piston.

Resetting the Needle with Regard to the Piston

Correcting the needle's position relative to the piston.

Setting the Needles Against the Knotters

Adjusting the needles' position relative to the knotters.

Setting the Twine Holders Against the Needles

Adjusting the twine holders' position relative to the needles.

Setting the Piston and the Knives

Adjusting the piston and the cutting knives for optimal performance.

Regulating the Main Chain Tensioner

Adjusting the tension of the main drive chain.

Recoil Mechanism

Information on the recoil mechanism and its function.

Regulation and Adjustment of the Feeder

Adjusting the feeder for proper material intake and bale formation.

Pick-up Shaft Clutch

Adjustment of the pick-up shaft clutch for overload protection.

Flywheel Clutch

Adjustment and maintenance of the flywheel clutch.

Pick-up Clutch

Adjustment of the pick-up clutch for overload protection.

Feeder Clutch

Information on the feeder clutch torque setting.

Protection of the Needles

How the needles are protected from damage.

Adjusting the Knotter Shaft Brake

Adjusting the brake on the knotter shaft.

Knotter - Operation

Detailed explanation of how the knotter mechanism works.

Kneader

Function and adjustment of the kneader in the knotting system.

Twine Catcher

Operation and adjustment of the twine catcher.

Knife Arm

Tasks and function of the knife arm in the knotting process.

Operation Inspection

Checking and adjusting the knife lever for proper knot tying.

Daily Maintenance

Routine maintenance tasks to be performed daily.

Lubrication

General guidelines and safety for lubricating the baler.

Lubrication Table

A table detailing lubrication points, lubricant, and frequency.

Details Concerning Lubrication

Specific instructions and recommendations for lubrication procedures.

Reasons for Baler Malfunction and Troubleshooting

Table 2 Reasons for Baler Malfunction

Lists common malfunctions, their causes, and repair methods.

Causes of Knotting Errors and Methods of Removal

Identifies knotting errors and provides solutions.

Baler Maintenance

Procedures for periodic maintenance overhauls.

Disassembly and Used Part Disposal

Additional Information

Baler Electrical Wiring Diagram

Schematic of the baler's electrical system.

Information on Servicing and Post-Warranty Repairs

General Warranty Conditions