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SKF TKSA 20 User Manual

SKF TKSA 20
28 pages
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Instructions for use
SKF Shaft Alignment Tool
TKSA 20
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SKF TKSA 20 Specifications

General IconGeneral
BrandSKF
ModelTKSA 20
CategoryTools
LanguageEnglish

Summary

EC Declaration of Conformity

Safety Recommendations

Introduction to Shaft Alignment

Principle of Operation

Explains how the TKSA 20 system uses two measuring units with laser diodes and detectors to calculate misalignment.

Machine Configuration

Defines the terms 'Movable machine' and 'Stationary machine' for the alignment procedure.

Measuring Positions Explained

Uses clock analogy (12, 3, 9 o'clock) to define measuring unit positions for alignment.

SKF TKSA 20 Tool Components

Included Components List

Lists all items included in the TKSA 20 kit, including display unit, measuring units, and accessories.

Display Unit and Controls

Details the LCD display and the function of each button on the TKSA 20 display unit.

Mechanical Fixture and Measuring Unit

Illustrates and labels the mechanical fixture, including laser emission, detector, and adjustment mechanisms.

TKSA 20 Technical Specifications

Provides detailed specifications for measuring units, display unit, and the complete system.

Basic Instructions for Use

Measurement Units Selection

Explains how to switch between metric and imperial measurement units.

Checking for Soft Foot

Advises checking for 'soft foot' condition before alignment, detailed in chapter 3.10.

Attaching Measuring Units

Details how to attach the S-marked and M-marked measuring units to the shafts using fixtures and chains.

Powering On and Laser Alignment

Instructions for switching on the display unit and aiming the laser lines to the 12 o'clock position.

Fine Laser Aiming and Adjustment

Explains how to hit the target with laser lines and use adjustment mechanisms for coarse and fine positioning.

Rough Alignment Steps

Details how to perform rough alignment when laser lines might fall outside detector areas, using 9 and 3 o'clock positions.

Entering Machine Dimensions

Explains how to measure and input the three key machine dimensions (A, B, C) into the tool.

Performing the Measurement Sequence

Guides through rotating the shafts and measuring at 9 and 3 o'clock positions, using the display's guidance.

Alignment Results and Vertical Alignment

Interpreting Measured Misalignment

Explains how to read coupling values (angle, offset) and feet values (F1, F2) from the display.

Performing Vertical Alignment

Details how to adjust the measuring units to the 12 o'clock position for vertical alignment.

Vertical Alignment Tolerances and Adjustment

Provides acceptable misalignment tolerances and explains how to adjust feet for vertical alignment based on displayed values.

Performing Horizontal Alignment

Details how to move units to the 3 o'clock position and adjust feet for horizontal alignment based on tolerances.

Horizontal Alignment Results and Verification

Explains how to interpret horizontal alignment results and how to verify the alignment by repeating the measurement sequence.

Soft Foot Check and Correction

Procedure for Soft Foot Detection

Details the steps to detect and correct 'soft foot' conditions using the tool's soft foot mode.

Generating an Alignment Report

Alignment Report Data Fields

Lists the various data fields that can be included in a shaft alignment report.

Advanced Use and Troubleshooting

Handling Limited Rotation

Describes how to perform alignment when limited space restricts the measuring unit rotation to 9 or 3 o'clock.

Troubleshooting System Issues

Provides solutions for common issues like the system not switching on, no laser lines, or no measurement values.

Maintenance and Unit Care

Troubleshooting Measurement Errors

Addresses potential causes for incorrect or unrepeatable measurement results, including soft foot and loose parts.

Handling and Cleaning

Advises on handling the sensitive units with care and keeping the optics clean for optimal performance.

Battery and Unit Replacement

Details battery replacement recommendations and the necessity of replacing measuring units as a calibrated pair.

Spare Parts and Accessories

Lists available spare parts and accessories for the TKSA 20 system, such as extension chains and connection rods.

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