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Ski-Doo Grand Touring 583 1998 User Manual

Ski-Doo Grand Touring 583 1998
398 pages
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Table of Contents

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Ski-Doo Grand Touring 583 1998 Specifications

General IconGeneral
Displacement583 cc
Horsepower85 hp
Cylinders2
Engine Stroke2-Stroke
Carburetion2 x VM 34
Fuel Capacity40 L
Seat Capacity2
StarterElectric
Drive ClutchTRA
Brake TypeHydraulic disc
Engine Type2-stroke
Oil Capacity3.5 L
Track Width381 mm (15 in)
Suspension FrontA-arm

Summary

Safety Notice

Service Tools

Service Products

Mandatory Service Products

Lists and describes mandatory service products like threadlockers, cleaners, and compounds from Loctite and Dow Corning.

Troubleshooting Engine

Engine Backfires

Diagnosing and correcting engine backfires, including checks for spark plugs, cooling system, and ignition timing.

Engine Suddenly Turns Off

Troubleshooting steps for an engine that suddenly shuts off, covering leak tests and piston issues.

Engine Does Not Offer Maximum Power and/or Does Not Reach Maximum Operating RPM

Diagnosing lack of power or failure to reach max RPM, checking spark plugs, fuel, carburetors, and drive belt.

Engine Detonation at Maximum RPM

Troubleshooting engine detonation, checking fuel type, spark plug, exhaust, timing, and carburetion.

Engine Turns Over but Fails to Start

Steps for diagnosing an engine that cranks but won't start, checking switches, fuel level, spark plugs, and compression.

Irregular Engine Idle

Diagnosing and correcting irregular engine idle after warm-up, checking primer, choke, adapter, and air screw.

High Engine Operating Temperature

Troubleshooting high engine operating temperature, checking fan belt, antifreeze level, and thermostat.

Engine Pinging

Diagnosing engine pinging, checking fuel lines, carburetors, ignition timing, and compression ratio.

Troubleshooting Fuel and Oil Systems

High Fuel Consumption or Rich Mixture

Diagnosing high fuel consumption or rich mixture, checking fuel tank, pump, primer, float height, needle valve, and HAC system.

Engine Lacks Power or Stalls at High RPM

Diagnosing engine lack of power or stalling at high RPM, checking fuel system components.

Engine Runs Out of Fuel (or Lean Mixture)

Diagnosing engine running out of fuel or lean mixture, checking fuel filter, lines, pump, carburetor needle valve, and HAC system.

Troubleshooting Transmission and Brake Systems

Transmission

Troubleshooting transmission issues like slow acceleration and high engine RPM, checking drive belt and pulley conditions.

Brake System

Troubleshooting brake system issues such as non-automatic adjustment, incomplete return, spongy condition, and fluid leaks.

Troubleshooting Electrical System

Starter Does Not Turn

Diagnosing starter motor issues where it does not turn, checking fuses, switch continuity, and solenoid.

Starter Turns; But Does Not Crank the Engine

Troubleshooting starter issues where it turns but doesn't crank the engine, checking battery, wires, brushes, and commutator.

Electric Starter Keeps Turning When Engine Is Started

Diagnosing electric starter issues where it continues to turn after engine start, checking clutch and ignition switch.

Troubleshooting Suspension and Track

Derailing Track

Diagnosing track derailing issues, checking track tension and alignment.

Handle Bar is Difficult to Turn

Troubleshooting stiff handlebar movement, checking spring adjustment cams, stopper strap, and ball joints.

The Snowmobile is Unstable (It Moves from Left to Right and Vice Versa)

Diagnosing snowmobile instability, checking ski runner condition, ski alignment, and steering system bushings.

443 and 503 Engine Types

Engine Removal and Installation

Step-by-step instructions and diagrams for removing and installing the engine and related components.

494, 583 and 670 Engine Types

Leak Test and Engine Dimension Measurement

Leak Test

Procedures for verifying engine leaks on liquid and fan-cooled engines, including preparation and testing steps.

Engine Leak Verification Flow Chart

A flowchart detailing the systematic process for verifying engine leaks.

Engine Dimension Measurement

Covers cylinder head warpage, taper, out of round, and combustion chamber volume measurements.

Crankshaft Deflection

Measurement procedures for crankshaft deflection on PTO, MAG sides, and in the center.

CDI System

Nippondenso Trigger Coil Ignition System

Details the Nippondenso CDI system for 494, 583, and 670 engines, including timing and flywheel mark verification.

Oil Injection System

Oil Injection Pump

Exploded views and identification for the oil injection pump used on 494, 583, and 670 engines.

Liquid Cooling System

Draining the System

Procedure for safely draining the cooling system when the engine is hot.

Cooling System Refilling Procedure

Recommended coolant blend and step-by-step procedure for refilling the cooling system.

Rotary Valve, Coolant Pump and Reservoir

Rewind Starter

Carburetor and Fuel Pump

Cleaning and Inspection

Instructions for cleaning the carburetor with solvent and inspecting components like filters and throttle slides.

Carburetor Adjustments

Guidance on adjusting air screws, synchronizing carburetors, and setting throttle slide.

Drive Belt

Drive Belt Deflection Measurement

To Check Tension

Methods for checking drive belt tension using a wooden stick and spring scale or a belt tension tester.

Disassembly

Inspection

Inspection of brake pads, checking lining thickness and condition.

Bushing Replacement

ADJUSTMENT

Drive Pulley Adjustment

Guidance on adjusting the drive pulley to set maximum engine RPM for optimal performance.

Driven Pulley

Brake

Hydraulic Disc Brake

Exploded view of the hydraulic disc brake system for S-Series models.

Removal

Adjustment

Chain

Procedure for adjusting chain tension, including initial setup and readjustment.

Bleeding

Instructions for changing and bleeding the brake fluid system.

Gearbox

3-Speed Gearbox

Exploded view and parts identification for the 3-speed gearbox used on Skandic WT/SWT/WT LC models.

Ignition Timing

Ducati CDI System

Information on the Ducati CDI system for 443 and 503 engines, including timing and flywheel mark verification.

Checking Ignition Timing

Using a timing light to check and verify ignition timing accuracy.

Nippondenso Trigger Coil System

Details the Nippondenso trigger coil system for 494, 583, and 670 engines, including timing adjustment.

Spark Plugs

Spark Plug Installation

Procedure for installing spark plugs, including cleaning, gap setting, and proper tightening.

Battery

Removal

Steps for removing the battery from the vehicle, including safety precautions.

Hydrometer Test

Procedure for testing battery charge using a hydrometer and adjusting readings for temperature.

Activation of New Battery

Steps for activating a new battery, including removing sealing tubes and performing a full charge.

Electric Starter

Cleaning and Inspection

Armature

Inspection of the armature, including commutator condition, mica depth, and out-of-round measurements.

Starter Assembly

Overrunning Clutch

Inspection of the overrunning clutch pinion for smooth rotation and wear.

Starter Installation

Testing Procedure

Nippondenso CDI System Testing

Ignition Switch, Tether Cord Switch and Emergency Switch Testing

Ducati CDI System Testing

Ignition System Testing Sequence

Order of checks for ignition problems in Ducati CDI systems.

Inspection

Unplugging Connectors

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