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Ski-Doo Summit 670 1998 User Manual

Ski-Doo Summit 670 1998
398 pages
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Table of Contents

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Ski-Doo Summit 670 1998 Specifications

General IconGeneral
Horsepower115 hp
Track Length136 inches
Track Width15 inches
Fuel Capacity10.6 gallons
CoolingLiquid
IgnitionCDI
Starting SystemRecoil
BrakeHydraulic disc
Height47 inches
Carburetion2 x VM40
SuspensionSC-10

Summary

SAFETY NOTICE

WARNING

Identifies instructions that could cause serious personal injury or death.

CAUTION

Denotes instructions that could severely damage vehicle components.

TIGHTENING TORQUES

SERVICE TOOLS

SERVICE PRODUCTS

ENGINE TROUBLESHOOTING

ENGINE BACKFIRES

Troubleshooting steps for engine backfires, checking spark plugs, cooling system, and ignition timing.

ENGINE SUDDENLY TURNS OFF

Troubleshooting for engine suddenly turning off, checking leak test, piston seizure, and fuel/ignition issues.

MELTED AND/OR PERFORATED PISTON DOME

Troubleshooting for piston dome melting due to incomplete combustion or poor oil quality.

ENGINE TURNS OVER BUT FAILS TO START

CHECK SWITCHES

Checking ignition switch, tether cord switch, and emergency cut-out switch positions.

BRAKE SYSTEM

MECHANICAL BRAKE

Troubleshooting steps for mechanical brake issues like automatic adjustment or handle return.

HYDRAULIC BRAKE

Troubleshooting for hydraulic brake conditions like spongy feel or fluid leaks.

STARTER DOES NOT TURN

CHECK FUSE

Checking for a burnt fuse and replacing it after checking wiring condition.

CHECK CONTINUITY OF STARTER SWITCH CONTACT POINTS

Checking starter switch contact points for poor contact and repairing or replacing the switch.

ENGINE DOES NOT START — NO SPARK AT SPARK PLUG

VERIFY SPARK PLUG CONDITION

Verifying spark plug condition and identifying problem source.

VERIFY SPARK PLUG CAP RESISTANCE

Verifying spark plug cap resistance with an ohmmeter and replacing defective part.

ENGINE IS MISFIRING — ERRATIC SPARK AT SPARK PLUG

VERIFY MISFIRING BY OBSERVING FLASH OF STROBOSCOPIC TIMING LIGHT

Verifying misfiring by observing stroboscopic timing light and checking connectors.

ENGINE LEAK TEST AND ENGINE DIMENSION MEASUREMENT

LEAK TEST

Provides verification procedures for liquid and fan-cooled engines to identify leaks.

PREPARATION

Steps to prepare the engine for leak testing, including removing parts and installing plugs.

PROCEDURE

Steps to pressurize the engine and spray soapy solution to identify leaks.

ENGINE DIMENSION MEASUREMENT

CYLINDER HEAD WARPAGE

Measuring cylinder head warpage to ensure it is within specified dimensions.

CYLINDER TAPER

Measuring cylinder taper to check for wear and determine if rebore or replacement is needed.

CYLINDER OUT OF ROUND

Measuring cylinder out-of-round condition to ensure it is within specified tolerance.

USED PISTON MEASUREMENT

CYLINDER/PISTON CLEARANCE

Measuring cylinder/piston clearance to ensure it is within specified limits.

RING/PISTON GROOVE CLEARANCE

RING END GAP

Checking ring end gap using a feeler gauge and replacing if it exceeds tolerance.

CRANKSHAFT DEFLECTION

MEASURING (IN ENGINE)

Checking crankshaft deflection while it is installed in the engine.

MEASURING (ON BENCH)

Checking crankshaft deflection on V-shaped blocks after disassembly.

CONNECTING ROD BIG END AXIAL PLAY

Measuring connecting rod big end axial play using a feeler gauge.

NIPPONDENSO TRIGGER COIL IGNITION SYSTEM

DUCATI IGNITION SYSTEM

OIL INJECTION SYSTEM

OIL INJECTION PUMP

Provides an exploded view and identification for the oil injection pump.

AXIAL FAN COOLING SYSTEM

LIQUID COOLING SYSTEM

ROTARY VALVE, COOLANT PUMP AND RESERVOIR

REWIND STARTER

CARBURETOR AND FUEL PUMP

DRIVE BELT

DRIVE BELT DEFLECTION MEASUREMENT

Describes the procedure for measuring drive belt deflection, including break-in period.

DRIVE PULLEY

TRA

General information about the TRA (Total Range Adjustable) drive pulley.

DRIVEN PULLEY

BRAKE

HYDRAULIC DISC BRAKE

Provides an exploded view of the hydraulic disc brake system for S-Series.

ELECTRICAL SYSTEM

ELECTRIC STARTER

S-Series with Electric Starting and Skandic WT/SWT

Exploded view of the electric starter for S-Series and Skandic WT/SWT models.

TESTING PROCEDURE

NIPPONDENSO CDI SYSTEM TESTING

Testing procedures for the Nippondenso CDI system.

DUCATI CDI SYSTEM TESTING

Testing procedures for the Ducati CDI system.

REAR SUSPENSION

SC-10 SUSPENSIONS (ALL VERSIONS)

Details component removal, disassembly, inspection, installation, ride adjustment, and lubrication for SC-10 suspensions.

FORMULA Z 670 SUSPENSION

Provides information on component removal, inspection, installation, ride adjustment, and lubrication for Formula Z 670 suspension.

SKANDIC WT SUSPENSION

Covers removal, disassembly, shock absorber servicing, and installation for Skandic WT suspension.

DRIVE AXLE

STEERING SYSTEM

STEERING ADJUSTMENT (SKIS)

Definitions and adjustments for toe-out and camber angles.

BODY

INSTALLATION AND ADJUSTMENT

Procedures for installing and adjusting body components like headlamps and windshields.

WIRING DIAGRAMS

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