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Skutt KILNMASTER AUTOMATIC KILNS - User Manual

Skutt KILNMASTER AUTOMATIC KILNS
56 pages
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Summary

Quick Start Guide

Quick Start: The Cone Fire Mode

Instructions for programming the controller in Cone Fire Mode for basic firing operations.

Quick Start: Ramp;Hold Mode

Introduction to Skutt Kilns

Features of the Kiln Master Controller

Skutt Kiln Components

The Wall-mounted Kiln Master Controller

Describes the features and mounting of the external Kiln Master controller unit.

Wall-Mounted Controller Setup

Locating the Controller

Guidance on choosing an optimal and safe location for the controller.

Mounting the Controller on the Wall

Step-by-step instructions for securely mounting the controller.

Connecting to the Kiln

Procedures for connecting single and three-phase kilns to the controller.

Kiln Settings and Thermocouple

Thermocouple Mounting

Detailed steps for installing the thermocouple in automatic kilns.

Kiln Settings

Proper adjustment of kiln switches and limit timers for controller operation.

Automatic Kiln Set Up

Planning the Location of Your New KM-Series Kiln

Safety and convenience guidelines for kiln placement.

Unpacking and Checking the Kiln

Procedures for safely unpacking and inspecting the kiln for shipping damage.

Electrical Requirements

Additional Power Notes

Information on three-phase operation and voltage supply considerations.

Preparation Before Firing

The Important First Test Firing

General Ceramic Information

Pyrometric Cones

Explains the use and function of pyrometric cones for monitoring firing.

Precautions

Loading: Key to Consistent Results

Greenware for Bisque Firing

Tips for loading and firing greenware in bisque firing.

Type of Firing

Venting and Kiln Lid Management

Importance and benefits of proper kiln ventilation and lid control.

Glaze and Underglaze Firing

Guidelines for underglaze and glaze application and firing.

Porcelain, Stoneware, and Specialty Firings

Advice for firing porcelain, stoneware, crystalline, glass, and overglaze types.

General Firing Information

Pre-Firing Checklist and Speed

Essential checks before firing and selecting appropriate heating rates.

Controller and Cold Weather Operation

Using wall-mounted controllers and operating in cold conditions.

The KilnMaster Controller Operations

During the Firing

Options and displays available while the kiln is actively firing.

After Each Firing

Steps to take and observations to make once the firing cycle is complete.

Cone Fire Mode

Profiles

Details on pre-programmed firing profiles for Cone Fire mode.

Programming in the Cone Fire Mode

Step-by-step instructions for programming the Cone Fire mode.

Ramp;Hold Mode

Recording Your USEr Programs

Tips for documenting and managing custom firing programs.

Calibration for Critical Work

Methods for ensuring firing accuracy through cone checks.

Programming in Ramp;Hold Mode

Advanced Ramp;Hold Features

Quickly Accessing a Stored Program

Efficiently retrieving previously saved firing programs.

The Skip Step Advanced Feature

How to skip segments in a Ramp/Hold program.

Key Functions of the Controller

Temperature Scale Selection

How to switch between Fahrenheit and Centigrade scales.

Delay Start

Setting a delayed start time for kiln firings.

Alarm

Configuring and using the temperature alarm function.

Controller Review and View Functions

Review

How to review programmed firing cycles.

Cone Table Feature

Using the built-in table to find temperatures for cone numbers.

View

Monitoring the current segment during a Ramp/Hold firing.

Powering the Kiln

Stop Firing

Start Firing

Questions and Troubleshooting

Kiln Problems

Troubleshooting guide for common kiln malfunctions and error messages.

Ware Imperfections

Common Glaze Faults

Describes and illustrates various glaze defects and their causes.

Discolored Overglazes

Glaze and Body Defects

Glaze Application and Finish Defects

Issues from glaze application, finish, and their remedies.

Body and Glaze Structural Defects

Causes of cracks, crazing, and other structural issues in ceramic ware.

Underglaze Issues

Explains causes of underglaze peeling from the clay body.

Glossary

Repairs

General Kiln Repair Procedures

General advice and precautions for kiln repair procedures.

Component Repairs

Steps for repairing kiln walls, floor, and lid.

Component Replacement

Replacing Elements

Procedures for replacing kiln heating elements.

Replacing the Thermocouple Element on KM Automatic Kilns

Step-by-step guide to replacing the thermocouple.

KilnMaster Controller Circuitry

Information on the controller's internal components and repair options.

APPENDIX 1: KilnMaster Specifications

KilnMaster Controller Specifications and Capabilities

Lists the technical details and operational features of the controller.

APPENDIX 2: Cone Chart and Heat Work

Cone Chart and Heat Work

Explains cone deformation and the relationship between heating rate and temperature.

Cone Deformation

Describes how cones bend to indicate firing maturity.

How a Cone Works

Explains the chemical composition and function of pyrometric cones.

APPENDIX 3: Controller Display Messages

Controller Display Messages

Explains the meaning of various messages and codes displayed by the controller.

APPENDIX 4: Error Messages

Error Messages

Details potential error codes, their causes, and corrective actions.

APPENDIX 5: Wiring Diagrams

Wiring Diagrams

Visual representations of the electrical connections for different kiln models.

APPENDIX 6: KilnMaster UL Listing

Wall-Mounted KilnMaster UL Listing

Details the UL listing for the KM-1 controller with specific kiln models.

APPENDIX 7: PK Kiln Specifications

Set-up and Specifications for Skutt PK Production Kilns

Highlights differences and features of PK production kilns.

Unpacking and Moving PK Kilns

Instructions for separating, moving, and reassembling PK kilns.

Connecting PK Kilns

Guidance on hard-wiring PK kilns and checking electrical requirements.

Index

Skutt KILNMASTER AUTOMATIC KILNS Specifications

General IconGeneral
CategoryStove
BrandSkutt
ModelKILNMASTER AUTOMATIC KILNS
Phase1
Max Temperature2350°F
Interior DimensionsVaries by model
Exterior DimensionsVaries by model
WeightVaries by model
Warranty2 years