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SmartLift SL 608 User Manual

SmartLift SL 608
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US SL 608 Outdoor High Lifter - 01/2018
1
User manual
Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp
N.A. Christensensvej 39, DK-7900 Nykøbing Mors
Tlf.: +45 97 72 29 11 E-mail: smart@smartlift.dk
www.smartlift.dk
© 2006 Copyright. www.smartlift.dk
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SmartLift SL 608 Specifications

General IconGeneral
BrandSmartLift
ModelSL 608
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

EU Declaration of Conformity

General Description

Vacuum System Components

Components related to the vacuum system.

Power Supply Components

Components related to the power supply.

Wheel Components

Components related to the wheels.

24V System Components

Components related to the 24V system.

Miscellaneous Components

Miscellaneous components of the machine.

Drive System Components

Components related to the drive system.

Transport and Handling

Putting into Operation

Storage Guidelines

Technical Data

Safety Rules

Daily Use Safety

Safety guidelines for daily use of the machine.

Vacuum Operation Safety

Safety precautions related to the vacuum system and its operation.

Overturning Risk Warning

Safety warnings about the risk of overturning and stability.

Lift Yoke Safety Check

Safety check for the lift yoke before use.

Overview and General Description

Machine Component Overview

Visual overview of the SmartLift machine with labeled components.

Important Safety Instruction

Vacuum Function Operation

Control Panel for Arm and Yoke

UP/DOWN Arm Movement

Operation of the lifting arm's vertical movement.

Tilting Function Operation

Operation of the arm's tilting function.

Telescopic Arm Operation

Operation of the telescopic arm's extension and retraction.

Side Displacement Operation

Operation of the arm's side displacement function.

Electric Functions

Emergency Stop Function

Operation and function of the emergency stop button.

Main Switch Operation

Operation of the main power switch for all electric functions.

Drive Motor Control

Activation and control of the drive motor.

Forward and Back Drive

Control for moving the machine forward and backward.

Safety Switch Function

Function and effect of the safety switch.

Vacuum Meter and Safety Switch

Details on the vacuum meter and safety switch components.

Battery Charger

Battery Case

Vacuum System Views

Vacuum System (Top of Machine)

Visual identification of vacuum system components located on the top of the machine.

Vacuum System (Bottom of Machine)

Visual identification of vacuum system components located on the bottom of the machine.

Control Box Details

Switches and Alarms

Emergency Stop Switch

Location and function of the emergency stop switch.

Vacuum Alarm Light

Description of the alarm light for vacuum status.

Battery Indicator and Operation Time

Explanation of the battery indicator and operation time display.

Vacuum Acoustic Alarm

Description of the acoustic alarm for vacuum status.

Control Panel for Arm and Yoke

Lifting Arm Up Control

Control for raising the lifting arm.

Lifting Arm Down Control

Control for lowering the lifting arm.

Tilt Forward Control

Control for tilting the arm forward.

Tilt Backwards Control

Control for tilting the arm backward.

Telescopic Arm In Control

Control for retracting the telescopic arm.

Telescopic Arm Out Control

Control for extending the telescopic arm.

Side Shift Right Control

Control for shifting the arm to the right.

Side Shift Left Control

Control for shifting the arm to the left.

Manual Extension Operation

Operating the Manual Extension

Step-by-step guide on how to operate the manual extension arm.

Manual Extension Safety Note

Important safety reminder for operators when using the manual extension.

Extra Movement in Tip Function

Adjusting the Tip Head Position

Procedure for adjusting the machine's tip head to two positions.

Tip Function Adjustment Safety Note

Operator responsibility and safety advice for adjusting the tip head function.

Load Diagram

Operating Precautions

Yoke and Bolt Placement Notes

Notes on ensuring the yoke is correctly placed and bolts are in position.

Dismantling and Reassembly Advice

Advice on washer placement when the yoke has been dismantled.

Supporting Legs Off-Road Operation

Troubleshooting Introduction

Initial Troubleshooting Checks

First steps and common checks for troubleshooting any fault on the Smartlift.

Troubleshooting Categories Overview

Overview of the three main categories for fault diagnosis.

Vacuum System Troubleshooting

Vacuum Pump Not Running Diagnosis

Troubleshooting steps if the vacuum pump does not run.

Constantly Running Vacuum Pump

Steps to diagnose issues when the vacuum pump runs continuously.

Pressure Gauge -0.7 Bar or Higher

Diagnosing faults when the pressure gauge shows -0.7 bar or higher.

Pressure Gauge -0.55 Bar or Lower

Diagnosing faults when the pressure gauge shows -0.55 bar or lower.

Vacuum System Troubleshooting Continued

Pressure Gauge Indication Drop

Diagnosing faults when the pressure gauge indication drops after disconnection.

Intermittent Vacuum Pump Operation

Troubleshooting intermittent vacuum pump operation.

Pump Operation with Pressure Drop

Diagnosing issues with intermittent pump operation and pressure drops.

Movement Control Troubleshooting

No Control Panel Response

Steps to take when there is no response from the control panel for all functions.

Safety Switch Activation Handling

How to handle situations where the safety switch has been activated.

Actuators and Control

Actuator Fault Diagnosis

Visual and acoustic checks for actuator faults and line issues.

Tilting Actuator Details

Details on the actuator responsible for tilting the yoke.

Lifting Actuator Details

Details on the actuators responsible for lifting the arm.

Lift Actuator Faults

Lift Actuator Stoppage Resolution

Procedure to re-establish normal function when lift actuators stop due to load.

Annual Service Requirement

Information regarding the required annual servicing of the SL-OUTDOOR.

Control Box and Actuator Controllers

Tilting Actuator Controller Identification

Identification of the controller for the tilting actuator.

Lifting Actuator Controller Identification

Identification of the controllers for the lifting actuators.

Telescoping Actuator Controller Identification

Identification of the controller for the telescoping actuator.

Side Shift Actuator Controller Identification

Identification of the controller for the side shift actuator.

Synchronous Lifting Actuator Control

Lifting Actuator Voltage Checks

Voltage checks for lifting actuators via clamps.

Safety Switch Below Lifting Actuators

Information on switching off the safety switch below lifting actuators.

Single Actuator Controller

No Actuator Reaction Troubleshooting

Troubleshooting steps for no actuator reaction, including voltage checks.

Security Switch Disconnection and Checks

Information on disconnecting the security switch and associated voltage checks.

Remote Control Faults Diagnosis

Diagnosing remote control faults when moving single actuators.

Control Panel Activation for Movement

Activating the control panel for tilt, side shift, or telescopic arm movement.

No Movement Reaction Troubleshooting

Troubleshooting when there is no reaction and no other faults are present.

Regulating Lever Troubleshooting

Lever Activation Checks

Checks for main switch, ON/OFF switch, and battery charge for lever response.

Drive System Fuse Checks

Verifying the integrity of fuses for the drive motor and controller.

Drive System Component Overview

Identification and description of drive engine, electric brake, and actuator for side shift.

Battery Charger Information

Victron Blue Power Charger IP65 Details

Details of the Victron Energy Blue Power Charger IP65.

Battery Charger LED Indications Explained

Explanation of the LED indicators on the battery charger.

Wiring Diagrams

Control Box Wiring Diagram

Wiring diagram for the main control box and its connections.

Vacuum Pump and Relays Wiring Diagram

Wiring details for vacuum pumps, relays, and associated components.

Battery and Charger Wiring Diagram

Wiring connections for the battery and external charger.

Emergency Stop and Safety Switch Wiring Diagram

Wiring diagram for the emergency stop and safety switch.

Wiring Details by Function

Engine Wiring Connections Guide

Specific wiring pin assignments for the engine.

Steering Wiring Connections Guide

Specific wiring pin assignments for the steering system.

Battery Indicator Wiring Guide

Wiring details for the battery indicator.

Curtis Controller Wiring Guide

Wiring details for the Curtis controller.

Emergency Stop Wiring Guide

Wiring for the emergency stop function.

Control Panel Layout and Wiring

Safety Switch and Alarm Wiring Diagram

Wiring for the safety switch and audible/visual alarms.

Vacuum Pump and Relays Wiring Diagram

Wiring diagram for vacuum pumps and associated relays.

Control Panel Component Layout Diagram

Layout and wiring of components on the control panel.

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