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Snorkel S3970BE User Manual

Snorkel S3970BE
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OPERATION
MANUAL
Part Num ber 13865-1
March 2014 (Rev A)
Ver sion IV
Se rial Num bers:
S2770RT-07-000064,
S3370RT-07-000061,
S3970RT-07-000029 and after
Die sel
Gas o line
LPG
Bi-En ergy 24V DC

Table of Contents

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Snorkel S3970BE Specifications

General IconGeneral
Platform Height39 ft
Working Height45 ft
Drive TypeElectric
Gradeability25%
Drive Speed2.2 mph
Power SourceElectric
Platform Capacity340 kg
Overall Width1.98 m
Overall Length4.27 m
Weight4, 536 kg
Lift Capacity340 kg
Platform Length2.44 m
Width1.98 m
Length4.27 m
Capacity340 kg

Summary

Electrical Hazard

Electrical Hazard Warning

Warning about electrical hazards and safe approach distances.

DANGER - Electrical Contact

Imminent danger of death or serious injury from electrical contact.

Introduction

Safety Alerts

Symbol indicates danger, warning, caution; follow instructions.

Operation Manual

Provides safe and proper operation of aerial platform.

Photographs

Photos represent machine and parts, may vary from actual machine.

IMPORTANT Safety Notes

Important info on settings, capacities, conditions; or to pay attention.

Operation and Maintenance Basics

Covers machine operation, training, and maintenance requirements.

Responsibilities of Parties and Standards

Owner/user obligations and compliance with industry standards.

Product Warranty and Additional Information

Details on warranty and where to get more information.

1. Safety

Safe Operation Practices

Knowledge and training for safe operation; know controls.

Electrocution Hazards

Machine is all metal, not insulated; avoid conductors.

Pre-start Inspection

Visual inspection and function test at shift start.

Work Place Inspection and Practices

Inspect area for hazards before use.

Operation Safety Guidelines

Wear PPE, avoid fatigue/influence, report malfunctions.

Tipover and Falling Hazards

Operate on firm, flat, level surface; avoid slopes, holes, etc.

Hydraulic System Precautions

System under pressure; escaping fluid is dangerous.

Engine and Fuel Handling Precautions

Engine exhaust is poisonous; refuel outdoors.

Battery Safety

Charge in ventilated area; avoid sparks; acid is dangerous.

Safety Decals and Placards

Ensure decals are in place, legible; replace if damaged.

Emergency Operation Controls

Procedures for emergency lowering, towing, pushing.

Power Line Clearance Requirements

Guidelines for operating near power lines, by region.

Tipping Hazard Warnings

Warnings about slopes, surfaces, drop-offs, and wind.

Tire and Stability Warnings

Warnings regarding foam-filled tires and limit switches.

2. Safety Devices

Safety Device Information

Overview of devices that enhance workplace safety.

Emergency Stop Switches

Located on platform and ground controls; stops all functions.

Alarms and Lowering Warning

Audible alarms for various conditions and platform descent.

Engine and Drive System Safety Devices

Covers temperature, oil pressure, alternator, and drive alarms.

Load Sensing and Level Sensors

Prevents overload and operation on uneven surfaces.

Primary Fall Restraint System

System components and purpose for fall protection.

Joystick Safety Control

Safety control must be squeezed to activate joystick.

Bubble Level and Operator Horn

Aids in leveling and signalling to ground personnel.

Enable Switch and Stabilisers

Switch for function activation; stabilisers for leveling.

Stabiliser Interlock Tests

Tests for crucial safety interlock system functionality.

RCD/ELCB AC Outlet (Option)

Protects against short circuits to earth.

Fall Restraint Lanyard Anchor Points (Option)

Anchor points for Fall Restraint only; not Fall Arrest.

3. Specifications

General Specifications - S3970RT

Technical data for S3970RT model.

General Specifications - S3370RT

Technical data for S3370RT model.

General Specifications - S2770RT

Technical data for S2770RT model.

Engine Data

Details on engine make, model, fuel, coolant, and oil.

Machine Component Identification

Diagram showing major machine components and their labels.

4. Gauges

EzCal LCD Display

Diagnostic tool for control system; provides operator info.

Engine Oil and Hydraulic Oil Levels

Procedures for checking engine oil and hydraulic fluid levels.

Bubble Level

Aids in leveling the machine using stabilisers.

5. Automatic Shut-offs and Circuit Breakers

Level Sensor and Engine Protection

Shut-offs for machine levelness and engine temp/oil pressure.

Drive Speed and Braking Systems

Variable drive speed with height and dynamic braking.

Alternator and Load Sensing Systems

Shut-offs for alternator charging and load sensing.

Stabilisers and Fuses

Stabiliser lock-out and fuse protection for electrical circuits.

RCD/ELCB AC Outlet (Option)

Protects against short circuits to earth.

6. Controls

Control Box Locations

Identifies ground and platform control box positions.

Ground Control Box Functions

Details on emergency stop, battery switch, and selector.

Key Switches and Indicator Lights

Covers key switches for fuel, lift, and indicators.

Platform Control Box Functions

Details on joystick, start, speed, and stabiliser controls.

Joystick Controller Operation

Detailed use of joystick for lift, drive, steering, and safety control.

Drive and Speed Selectors

Controls for selecting drive mode and speed.

7. Daily Inspection and Maintenance

Daily Inspection and Maintenance Table

Lists items for daily inspection and required service checks.

Engine Start and Control Checks

Procedures for starting engine and checking ground controls.

Rough Terrain Scissor Interlock Tests

Tests for crucial safety interlock system functionality.

Specific Interlock Tests

Tests for platform elevated, axle stowed, and tilt interlocks.

Fuel System Checks

Procedures for checking fuel level, filter, and leaks.

Engine Oil Level Check

Procedure for checking engine oil using the dipstick.

Battery and Hydraulic System Checks

Inspecting battery terminals, fluid, and hydraulic oil/leaks.

Tires, Wheels, and Fasteners Checks

Checking tires, wheel nuts, and structural fasteners.

Fall Restraint and Guides/Rollers Checks

Inspecting fall restraint system and machine guides/rollers.

Control System Checks

Verification of flashing light, platform controls, and emergency lowering.

Placards and Decals Verification

Ensuring all safety decals are present and legible.

Inspection Drawing

Diagrams showing locations of placards and decals.

8. Operation

Operating Procedures and Control Stations

How to start, run, and control the machine.

Emergency Stopping Procedures

Using emergency stop switches for immediate shutdown.

Operating From Ground Control Box

Steps for starting engine and operating from ground controls.

Operating From Platform Control Box

Steps for starting engine and operating from platform controls.

Driving the Machine

Instructions for moving the machine, including steering and speed.

Platform and Stabiliser Operation

Procedures for raising platform and using stabilisers.

Manual Stabiliser Operation

Detailed steps for setting and raising stabilisers manually.

Automatic Level System Operation

Using auto-level and auto-stow features for stabilisers.

Extending the Multi-Position Platform

Procedures for unlocking and moving the deck extension.

9. Emergency Operation

Emergency Operation Procedures Overview

Guides for stop, bleed-down, and pushing/towing.

Emergency Stop Functionality

How to use and reset emergency stop switches.

Emergency Bleed-Down Procedure

Lowering the platform when the engine is inoperative.

Pushing and Towing the Machine

Safe procedures for moving the machine manually.

10. Stowing and Transporting

Machine Stowing and Locking

Procedures for putting the machine in stowed position and securing it.

Transporting and Trailering Guidelines

Warnings and guidelines for loading onto trucks and trailers.

Securing to a Transport Vehicle

Steps for safely securing the machine to a trailer.

Lifting and Winching Procedures

Safe methods for lifting and winching the machine.

Long Term Storage

Procedures for storing the machine for over 90 days.

11. Options

Bi-Energy and DC Motor Options

Details on alternative power sources.

Battery System Management

Information on batteries and isolator switches.

Battery Maintenance and Charging

Guidelines for battery care and charging procedures.

Fuel System Options

Information on starting gasoline/LPG engines.

LPG Fuel Tank Replacement

Procedure for replacing an LPG fuel tank.

Operating From Ground Controls (Gasoline/LPG)

Steps to start engine using ground controls.

Operating From Platform Controls (Gasoline/LPG)

Steps to start engine using platform controls.

Electrical Outlet and Tire Options

Information on platform electrical outlet and non-marking tires.

Alternative Power Options

Other engine options like Gasoline, LPG, or Combination.

12. Fire Fighting and Chemical Containment

Hazardous Components Identification

Lists materials potentially hazardous during machine life.

Antifreeze and Battery Safety Procedures

Handling procedures for antifreeze and lead-acid batteries.

Foam Tires and Gasoline Hazards

Handling procedures for foam tires and gasoline.

Hydraulic Oil and LPG Hazards

Handling procedures for hydraulic oil and liquefied petroleum gas.

Motor Oil Handling

Extinguishing media for motor oil.

13. Operator's Troubleshooting

Troubleshooting Common Problems

Guide to diagnosing and fixing common machine issues.

Operator Troubleshooting Chart

Detailed list of problems, causes, and remedies.

Platform Movement Troubleshooting

Solutions for platform not going up/down or driving when raised.

Appendix A. Glossary

Aerial Platform and Basic Terminology

Definitions for aerial platform, ambient temp, ammeter, authorised personnel.

Definitions Related to Structure and Safety

Defines base, boom, chassis, fall arrest, fall restraint systems.

Technical and Operational Terminology

Defines terms like gradeability, hazardous location, operator, platform.

Operational and Safety Definitions

Defines terms like prestart inspection, qualified person, rated work load, stow.

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