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SOMMER Maltman 220 User Manual

SOMMER Maltman 220
20 pages
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Version: 11.10.2017 Page 1
Operation manual
Operation manual
Maltman 220, Maltman 220 S, Maltman 400, Maltman 400 S,
Maltman 500, Maltman 500 S
Handbuchart manual
Maschine Malt-
man
MaschinenTyp ma-
chine
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SOMMER Maltman 220 Specifications

General IconGeneral
BrandSOMMER
ModelMaltman 220
CategoryPower Tool
LanguageEnglish

Summary

Machine Overview and Usage

Manual Information

Details the manual's purpose, content, and the right to make changes without notice.

Manual Structure

Explains how safety instructions and steps are presented with examples.

Manual Usage Guidelines

Outlines how to use the manual alongside national directives and regulations.

Owner Responsibilities

Details the obligations of the machine owner regarding personnel and compliance.

Operator Requirements

Specifies the minimum age and qualifications for persons operating the machine.

Intended Use

Defines the machine's exclusive purpose for processing grain types for animal feed.

Unintended Use Scenarios

Lists actions considered improper or unintended machine operation and associated liability.

Safety Instructions and Precautions

Safety Symbols Explained

Explains the meaning of danger, warning, and caution symbols used in the manual.

Machine Warning Labels

Identifies warning labels present on the machine itself, such as for electrical voltage.

General Safety Guidelines

Covers risks like drawing in, electric shock, and unexpected actuation for safe operation.

Key Safety Risks

Details risks of explosion, fire due to V-belt slipping, trapping, crushing, ejected parts, and noise.

Safety Precautions and Notes

Addresses dust, machine damage, filling, pollution, moisture, rotation, and spare parts.

Technical Specifications

Setup and Machine Functions

Machine Components and Functions

Identifies key machine parts and their functions using diagrams and a descriptive table.

Machine Safety Devices

Power Outage Shutdown

Explains how the machine behaves during a power interruption and automatic restart prevention.

Protective Grilles

Describes the location and purpose of protective grilles for reach-in protection.

Protective Covers

Details the location and purpose of protective covers for drives, gearbox, and motor.

Transport, Setup, and Assembly

Attaching the Machine

Provides steps and requirements for mounting the machine to a stand or wall bracket.

Initial Start-up Procedures

Connecting Power Supply

Instructions for safely connecting the machine to an electrical power outlet.

Checking Rotation Direction

Procedure to verify and correct the motor rotation direction using fan blades.

Machine Operation

Pre- and Post-Operation Checks

Outlines daily visual checks for operational readiness and identifying irregularities.

Crushing Cereals Operation

Step-by-step guide for operating the machine to crush grain, including notes on overload.

Adjusting Feed Regulator

Instructions on how to control the material feed rate to the pinch rollers.

Adjusting Crushing Gap

Procedure for setting the gap between crushing rollers for desired results.

Reducing Crushing Gap

Steps to prevent clogging and ensure proper material flow, verifying outlet conditions.

Ejecting Foreign Bodies

Instructions on how to remove foreign objects like small stones from the pinch rollers.

Maintenance and Care Schedule

Routine Maintenance Schedule

Details routine checks for the overall machine, electrical equipment, and belts with frequencies.

Retightening V-Belts

Provides step-by-step instructions for adjusting the tension of the V-belts.

Replacing V-Belts

Guide for replacing worn V-belts, emphasizing replacement of the complete set.

Malfunction Troubleshooting Guide

List of Malfunctions and Measures

A table detailing common issues, their causes, and recommended corrective measures.

EC Declaration of Conformity