Sonex Aircraft Aerovee 2.1 User Manual

Name: Sonex Aircraft Aerovee 2.1
Brand: Sonex Aircraft
Rating: 5 (1 reviews)

70 pages

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AEROVEE 2.1

ASSEMBLY and INSTALLATION

ACV-R02 Rev Z. 01/14/2015 Applies to AeroVee s/n 0440 and up. Includes top-mounted oil cooler.

A Product Line of Sonex Aircraft LLC

Photo for illustration only and does not represent the specic contents of your kit.

$35.00

Table of Contents2
Engine Serial Number3
Important3
Aerovee Engine Kit Documentation4
Aerovee Serial Number4
Assembly/Service Resources4
Other Aeroconversion Resources4
Aeroconversions' Service Bulletins4
Additional Resources4
Specifications5
Weights and Dimensions5
Mount Dimensions5
Prop Hub Bolt Pattern5
General Specifications6
Cylinder Identification, Engine Orientation, Firing Order6
Operating Limitations6
Before You Begin7
Crankshaft Assembly8
Cam Assembly10
Connecting Rod Assembly11
Crank Case Preparation12
Crank Case Assembly16
Piston and Cylinder Assembly20
Compression Ratio Chart21
Cylinder Head Installation22
Assembly Instructions23
Rocker Shaft Installation23
Oil Screen Installation25
Oil Pump Installation26
Oil Cooler Installation26
Operation Without an Oil Cooler26
Oil Seal Installation27
Prop Drive Lug Installation28
Valve Adjustment29
Block-Off Plates and Plugs30
Flywheel Installation31
Flywheel Magnet Orientation Check32
Accessory Plate Installation33
Trigger Shaft Installation34
Spark Plug Installation35
Intake Manifold Installation36
Alternator Installation37
Firewall Preparation38
Voltage Regulator Installation38
Secondary Ignition Coil Installation38
Mounting the Engine39
Mount Bushings39
Lifting the Engine39
Mount Pin Detail Drawing and Typical Installation40
Magnatron Ignition Wiring41
Electronic Ignition Wiring43
Spark Plug Wires44
Electronic Ignition Timing45
Alternator / Regulator Wiring47
Starter Installation / Wiring48
Oil Breather Tube49
Oil Cooler Installation Options50
Oil Cooler, Bottom Mount51
Oil Cooler - Top Mount52
Oil Cooler Removal / Bypass55
Exhaust Installation56
Installing EGT Probes56
Fuel Supply57
Engine Cooling Baffles59
Engine Oil60
Approved Oils - Break-In Period60
Approved Oils - Post Break-In60
Priming the Engine and Setting the Oil Level60
Oil Changes During Break-In Period60
Start-Up and Break in61
Maintenance62
Minimum Maintenance Interval62
When to Rebuild Your Aerovee62
Torque Values62
Troubleshooting63
Electrical Schematics65
APPENDIX A: Sonex Cowl Openings66
Revision Log69
Part Numbers and Packing Lists70

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Sonex Aircraft Aerovee 2.1 Specifications

General

Brand	Sonex Aircraft
Model	Aerovee 2.1
Category	Engine
Language	English

Sonex Aircraft Aerovee 2.1 User Manual

Table of Contents

Questions and Answers:

Sonex Aircraft Aerovee 2.1 Specifications